Grinding and separating solution for meat processing
Optimize your meat and plant-based production lines by integrating a seamless grinding and separating solution, designed to enhance product quality, shorten processing steps, and ensure precise removal of unwanted particulates, boosting both efficiency and safety.
Grinds and Separates Meat and Pet Food Products
The Separation Grinder 982 with Separator 813 from VEMAG is designed for food and pet food manufacturers seeking efficient processing solutions. Its innovative design ensures gentle grinding and reliable separation of bone, cartilage, and sinews, preserving the fine structure of the meat or other materials. Suitable for a wide range of applications, from minced meat and fresh sausages to plant-based alternatives and cheese fillings, the system streamlines your production line by combining grinding and separating in one step.
This equipment allows for continuous, automated operation and integrates seamlessly into existing lines, reducing processing steps and enhancing product quality. With a high throughput capacity suitable for both small scale and industrial operations, it caters to various product types, including solids, granules, and slurry. The Separation Grinder 982 and Separator 813 are engineered for energy efficiency, employing a double screw system that eliminates the need for a separate drive. Constructed with high-grade materials, it offers reliability and durability in demanding processing environments.
The VEMAG solution is compliant with industry standards, offering customizable options to fit your specific production requirements. Easy to maintain and clean, it minimizes downtime, boosting overall productivity in your processing operations.
Benefits
- Streamlines production by combining grinding and separating in a single step, reducing processing time.
- Enhances product safety by automatically removing unwanted particles like bone and cartilage.
- Maintains high hygiene standards with a system that minimizes residue accumulation and optimizes cleanliness.
- Increases yield and reduces waste through precise separation of valuable raw materials.
- Offers energy-efficient operation with integrated motor control, lowering operational costs.
- Applications
- Food,Baked goods,Snacks,Pet food,Wet pet food,Confectionery,Fine baked goods,Convenience,Vegan products,Vegetarian products,Cooked ham,Cheese products,Sausages,Fresh meat,Natural raw pet food
- End products
- Chocolate truffles,Dehydrated snack bars,Minced meat,Canned pet food,Plant-based meat alternatives,Raw pet meal,Laminated pastry dough,Fresh sausages,Sponge cakes,Extruded pet kibbles,Burger patties,Salami,Cheese fillings
- Steps before
- Cutting,Pre-cutting,Preparation
- Steps after
- Weighing,Packing,Linking,Hanging,Clipping
- Input ingredients
- raw meat,muscle meat,meat masses,plant-based masses,raw materials,bone particles,cartilage,sinews,rinds
- Output ingredients
- minced meat,burgers,sausages,meat products,plant-based products,salami,fresh sausage,lean meat,fat particles,separated sinews,clear particle size
- Market info
- VEMAG Maschinenbau is known for its expertise in manufacturing high-quality machinery for food processing, particularly for meat and bakery products, providing innovative, reliable, and efficient solutions to enhance production capabilities in the industry.
- Grinding capacity
- High output rates
- Particle size consistency
- Uniform and clear
- Hole plate diameter
- 100 mm / 130 mm
- Automation Level
- Automatic drive via double screw
- Temperature maintenance
- Down to -1°C
- Separation efficiency
- Improved with Separator 813
- Vacuum filling machine compatibility
- HPE series / HP1
- Drive method
- Direct knife shaft drive
- Screw type
- Double screw
- Product feed
- Straight and direct
- Hygiene standard
- High
- Flexible attachment options
- Interchangeable hole plates
- Automation Level
- Integrated with filling machines
- Batch vs. Continuous Operation
- Inline Continuous
- Grinding and Separating in One Step
- Separation Grinder 982,Separator 813
- Cleaning Method
- CIP / Manual
- Energy Efficiency
- High efficiency in material preparation
- Changeover Time
- Flexible due to interchangeable components
- Integration with Vacuum Filling
- Filling Grinder 980 and other attachments
- Particle Removal
- Reliable removal of bones,cartilage,sinews
- Product Consistency
- Optimal due to controlled temperature
- Product Quality
- Creates a clear particle size and appealing color
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container Type
- Any
- Product Type Compatibility
- Meat/Plant-based
- Footprint
- Compact design suitable for integration with vacuum filling machines
- Hole Plate Diameter
- 130 mm for Separation Grinder 982,100 mm for Filling Grinder 980
- Discharge Method
- Straight and direct discharge,minimizes dead spots
- Control Panel Type
- N/A
- Control panel type
- Touchscreen / HMI
- Integration Possibilities
- Vacuum filling machine / Inline system
- Attachment Options
- Linking gears / Casing holding devices / Clipping machines
- Hole Plate Diameter
- 70 mm / 100 mm / 130 mm
- Drive Type
- Double screw drive / No own drive