Automated assembly system for lab diagnostics
Streamline your lab diagnostics production with a flexible assembly system, designed to handle small batches and ensure seamless material flow from dosing to final sealing.
Assembles and Fills Diagnostic Discs
The Vario-Flex from Harro Höfliger is a semi-automatic platform designed for precision assembly and filling of diagnostic and pharmaceutical products in lab-scale and small batch settings. Its modular design allows for seamless integration of various processes including dosing, filling, sealing, and packaging, offering versatility across multiple production scenarios. The servo-driven transport system enhances flexibility and process reliability by facilitating efficient manual feed and automated sequences, ensuring material flow is consistent even at minimal quantities. This machine is ideally utilized for producing diagnostic discs, lab diagnostic reagents, sealed diagnostic kits, and analytical test kits. Capable of handling up to 10 parts per minute, Vario-Flex offers a clean-room design option rated from Class 100,000 to 1,000, ensuring compliance with industry standards. Its robust control systems, combined with advanced parts handling using vacuums, grippers, or tongs, ensure accurate component placement and high-quality outcomes. The ergonomic table structure is GMP-compliant, guaranteeing easy accessibility and maintenance.
Benefits
- Enhances production efficiency with flexible, servo-driven transport for streamlined workflow.
- Saves space with its compact design, ideal for lab and small-scale operations.
- Ensures high process reliability with modern GMP-compliant table structure and easy formula management.
- Facilitates seamless production scaling with easy upgrading capabilities due to modular design.
- Maintains high product quality with precise components handling and advanced inspection systems.
- Applications
- Pharmaceutical devices,Medical devices,Diagnostic products
- End products
- Analytical test kits,Diagnostic discs,Lab diagnostic reagents,Sealed diagnostic kits
- Steps before
- Steps after
- Final assembly,Automated sealing,Inspection,Measuring
- Input ingredients
- diagnostic discs,liquid for diagnostics,components for assembly
- Output ingredients
- assembled diagnostics discs,sealed diagnostics discs,final assembly products
- Market info
- Harro Hoefliger is known for its expertise in manufacturing custom, engineered-to-order packaging and production equipment, particularly for the pharmaceutical, healthcare, consumer goods, and chemical industries, with a reputation for precision, innovation, and quality engineering solutions.
- Output
- up to 10 parts/min
- Mounting point
- flexibly designed
- Clean room design option
- Clean room class 100,000 – 1,000
- Automation
- Semi-automatic
- Transport system
- Servo-driven
- Parts handling
- Vacs,grippers,or tongs
- Control systems
- HMI design
- Automation level
- Semi-automatic
- Batch vs. continuous operation
- Batch
- Changeover time
- Short due to modular design
- Cleaning method
- Manual
- Flexibility
- High due to modular design
- Manual feed
- Yes
- Process reliability
- Reproducible sequence
- Space requirement
- Compact design
- Transport system
- Servo-driven
- Biological compatibility
- Yes
- Cleanability
- GMP-compliant design
- Corrosive resistance (e.g. acids)
- Yes
- Abrasion resistance
- N/A
- Density/particle size
- N/A
- Viscosity
- Liquids for diagnostics
- ISO Cleanroom Standards
- Class 100,000 – 1,000
- Machine footprint
- Compact design
- Transport system
- Servo-driven
- Table structure
- GMP-compliant design
- Mounting point
- Flexible design
- Control panel type
- Proven HMI design
- Clean room design option
- Class 100,000 – 1,000
- Parts handling
- Vacs,grippers,or tongs
- Control panel type
- HMI with easy formula management
- Integration possibilities
- Modular design for process integration and upgrades
- Footprint
- Compact design
- Cleanroom compatibility
- Class 100,000 – 1,000
- Automation level
- Semi-automatic with servo-based transport system