High-quality burger forming system
Effortlessly form a variety of burgers and proteins with consistent texture and shape, thanks to advanced fiber orientation and ultra-low pressure technology.
Forms and Shapes Burgers and Sausages Efficiently
The PremiumFormer from Marel offers a cutting-edge solution for industrial food processors focused on producing top-tier burgers and sausages. This ultra-low pressure forming machine excels in creating products with precise textures and consistent weights by employing fiber orientation techniques just before mold filling. The interchangeable molds facilitate rapid shape and product changes, integrating effortlessly into any production line.
It is particularly beneficial for producers of beef, chicken, and plant-based burgers, as well as various sausage and meatball products. With a capacity of up to 6,000 cycles per hour, the PremiumFormer ensures continuous high-speed operation while preserving product quality from forming through to cooking. Operating on Marel’s reliable automation system, it boasts compatibility with existing line controls for optimal integration, allowing for remote monitoring and control.
The unit’s construction in robust materials reduces wear and maintenance needs, and it adheres to stringent food safety regulations. Cleaning and maintenance are simplified, ensuring minimal downtime, while Marel provides extensive engineering support for bespoke customizations to suit specific production demands.
Benefits
- Enhances production efficiency by producing up to 6,000 cycles per hour.
- Minimizes resource use with ultra-low pressure forming, preserving texture and reducing waste.
- Offers versatility with rapid changeovers for diverse product lines, from burgers to sausages.
- Integrates seamlessly with existing production systems for streamlined operations.
- Complies with food safety standards, ensuring high product quality and consumer safety.
- Applications
- Pea protein,Plant-based proteins,Convenience products,Soy protein,Burgers,Fresh burgers,Red meat burgers,Sausages
- End products
- Vegan burgers,Beyond meat patties,Lentil burgers,Breakfast sausage links,Meatball products,Beef burgers,Pork sausages,Vegan sausages,Veggie patties,Chicken burgers,Plant-based meatballs,Impossible foods patties,Chicken sausages
- Steps before
- Grinding,Meat preparation,Portion cutting
- Steps after
- Cooking,Packing,Labeling
- Input ingredients
- raw meat,meat mass,beef,pork,poultry,plant-based proteins,soy protein,pea protein
- Output ingredients
- fresh burgers,hamburgers,burger patties,formed burgers with various textures,consistently shaped burgers
- Market info
- Marel is known for its advanced food processing equipment, specializing in systems and services for poultry, meat, and fish industries. It is recognized for innovation, quality, and improving processing efficiency and sustainability.
- Automation
- Ultra-low pressure forming
- Cycle speed
- Up to 6,000 cycles per hour
- Changeover Time
- A few minutes
- Footprint
- Small footprint
- Working mechanism
- Ultra-low pressure forming
- Changeover time
- Few minutes
- Automation level
- Single operator
- Footprint
- Small footprint
- Batch vs. continuous operation
- Continuous
- Product consistency
- High consistency
- Production capacity
- Up to 6,000 cycles per hour
- Shapes and textures flexibility
- High flexibility
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Small
- Control panel type
- Interchangeable molds
- Discharge method
- Forming molds
- Interchangeable molds
- Yes
- Customization of burger shapes
- Various
- Small footprint
- Yes
- Changeover time
- Minutes