In-line tray sealing system
Streamline your packaging line by implementing a high-speed, in-line tray sealing system designed to accommodate diverse product types while reducing energy consumption and increasing throughput.
Seals Trays with Precision and Efficiency
The Proseal GT2s Tray Sealer offers a high-capacity, high-speed solution for food and pharmaceutical packaging needs. This system efficiently seals trays through a user-friendly, in-line operation with a rapid tool-change feature, making it ideal for diverse applications ranging from dairy alternatives to ready meals. The system boasts a throughput of up to 120 packs per minute using a 6-impression tool. Its modular design includes the QR conveyor system, enhancing flexibility and integration into existing production lines, allowing connections with de-nesters, fillers, and labelers.
The GT2s features a ProMotion infeed system for continuous, precise motion, and supports various sealing techniques, including Atmospheric, Gas Flush, and Hermetic Shrink. Energy efficiency is achieved with the Eseal® electric seal system, reducing energy consumption by 92%. For enhanced shelf life, the optional gas flush Modified Atmosphere Packaging (MAP) is available. Constructed for hygiene and durability, the machine offers full wash-down protection. Options for remote monitoring, intelligent film reel monitoring, and error support enhance operational efficiency, while its castor-mounted design provides portability. The GT2s complies with industry hygiene standards, ensuring reliable performance across demanding production environments.
Benefits
- Reduces labor costs through high-speed, automatic operation.
- Minimizes energy consumption by 92% with the Eseal® system.
- Enhances production flexibility with a quick two-minute tool changeover.
- Increases shelf life of packaged goods with optional Modified Atmosphere Packaging (MAP).
- Ensures seamless integration and scalability within existing production lines.
- Applications
- Sauces, Sandwiches, Bakery, Oils, Dairy, Seafood, Soups, Dairy alternatives, Seasonings, Personal care, Ready meals, Pet food, Fruits, Nuts, Baby food, Confectionery, Meat, Plant-based protein, Dressings, Poultry, Pharmaceutical
- End products
- Dog kibble, Vitamin tablets, Ham sandwiches, Lasagna, Apple slices, Cheese slices, Muffins, Chicken breast, Almond milk, Face cream, Tomato sauce, Olive oil, Roasted almonds, Ranch dressing, Baby formula, Beef steak, Barbecue seasoning, Chocolate bars, Salmon fillet, Chicken soup, Tofu
- Steps before
- Tray Loading, Conveying, De-nesting, Filling
- Steps after
- Packing, Labeling, Coding, Weighing
- Input ingredients
- Fish and Seafood, Pork, Red Meat, Poultry, Soft Fruit, Fresh Produce, Ready Meals, Desserts, Randomly spaced trays, Pre-formed trays
- Output ingredients
- Atmospheric packs, Gas Flush packs, Hermetic Shrink packs
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.
- Capacity
- Up to 120 packs per minute
- Tool changeover time
- 2 minutes
- Seal type
- Atmospheric, Gas Flush, Hermetic Shrink
- Automation
- High-speed in-line automatic
- Energy efficiency
- 92% reduction in energy consumption
- Tray acceptance
- Randomly spaced from any conveyor
- Feed system
- ProMotion high accuracy continuous motion tray infeed
- Conveyor system
- QR modular with quick release belts
- Pack styles
- All relevant food categories including Fish, Seafood, Pork, Red Meat, Poultry, etc.
- Flow type
- Inline Continuous
- Tray sealing method
- Atmospheric/Gas Flush/Hermetic Shrink
- Changeover time
- Two minutes
- Automation level
- High-speed automatic
- Cleaning method
- Wash-down protection
- Energy efficiency
- Eseal® system with 92% energy reduction
- Abrasion resistance
- Yes
- Cleanability
- Food industry approved hygienic construction
- Corrosive resistance (e.g. acids)
- Yes
- Container size and shape compatibility
- Pre-formed trays
- Machine footprint
- Compact design
- Portability
- Fully portable and castor mounted
- Control panel type
- User-friendly interface
- Conveyor system
- QR modular conveyor
- Discharge method
- Integrated with other line equipment
- Tool changeover time
- Two-minute tool changeover
- Tool changeover time
- Two-minute
- Conveyor system
- QR modular conveyor system
- Gas flush option
- ‘Free-flow’ gas flush Modified Atmosphere Packaging (MAP)
- Integration capability
- Accept randomly spaced trays, fully integrated with other line equipment
- Portability
- Fully portable and castor mounted
- Seal system
- Eseal® energy efficient electric seal system
- Contactless login system
- ProTect contactless machine login
- Film monitoring system
- I-film intelligent film reel monitoring