Aseptic filler for bag-in-box packaging
Achieve unparalleled product safety and quality in liquid packaging with our advanced aseptic filling solution, designed to maintain sterility while efficiently packaging a wide range of liquid products in bag-in-box formats.
Fills and Sterilizes Liquid Products in Bag in Box
The WEB Aseptic Filler from FBR ELPO offers a highly versatile solution for filling pre-sterilized Bag in Box systems with liquid products. This completely automatic machine is engineered to handle a variety of spouts and bag sizes, making it ideal for applications across the food, dairy, beverage, pharmaceutical, and agricultural sectors. The filling process is tightly controlled within an aseptic zone, equipped with options for chemical or steam sterilization of spouts, ensuring maximum sterility with minimal consumption of sterile air and resources. It supports seamless integration with carton formation and sealing lines, enhancing operational efficiency with throughput reaching up to 900 bags per hour in its double-headed version. Constructed with durable materials, the filler accommodates high-speed production demands while maintaining product integrity. Available in configurations suited to your specific industry needs, the WEB Aseptic Filler is a reliable choice for ensuring product quality and longevity.
Benefits
- Enhances production efficiency with high-speed filling of up to 900 bags per hour.
- Ensures product sterility with minimal resource consumption through innovative aseptic technology.
- Increases versatility by accommodating various spout types for diverse packaging needs.
- Integrates seamlessly with packaging lines to streamline filling to sealing operations.
- Offers robust performance in a range of industries, from dairy to pharmaceuticals, ensuring product integrity.
- Applications
- Cream,Milk,Tomato concentrates,Food industry,Milk shakes,Tomato pulp,Fruit concentrates,Physiological solutions,Juices,Pizza sauce,Fertilizers,Dairy products,Purees
- End products
- Crushed tomatoes,Uht milk,Mango fruit concentrate,Apple puree,Orange juice,Liquid fertilizer,Marinara pizza sauce,Heavy cream,Saline solution,Tomato paste,Strawberry milkshake
- Steps before
- Pre-sterilization,Bag preparation,Spout sterilization
- Steps after
- Carton formation,Filling,Sealing
- Input ingredients
- milk,milk shake,cream,juices,purees,fruit concentrates,tomato concentrates,citrus juices,tomato pulp,pizza sauce,physiological solutions,fertilizers
- Output ingredients
- filled pre-sterilized bags,aseptic bags
- Market info
- FBR ELPO is known for its expertise in manufacturing industrial equipment, specializing in engineered-to-order solutions for food and beverage processing, particularly in thermal processing and aseptic technology, and holds a strong reputation for innovation and reliability in the market.
- Operating Speed
- Up to 450 s.p.h. / Up to 900 s.p.h.
- Height
- 2,600 mm
- Width
- 1,300 mm / 3,800 mm
- Length
- 3,700 mm
- Installed Power
- 2 Kw / 4 Kw
- Steam Consumption
- 20 Kg/h 6 bar / 40 Kg/h 6 bar
- Compressed Air Consumption
- 30 Nm³/h 8 bar / 60 Nm³/h 8 bar
- Bag Volume Range
- 3-5-10-20 liters
- Automation
- Completely automatic
- Automation level
- Completely automatic
- Batch vs. continuous operation
- Batch / Inline Continuous
- Cleaning method
- Spout sterilization with chemicals or steam
- Product types
- Milk,juices,purees,concentrates
- Machine Footprint
- Length
- Width
- 1,300 mm (AS-I),3,800 mm (AS-II)
- Height
- 2,600 mm
- Tank Capacity
- 3-5-10-20 liters
- Spout Type
- Short neck / Long neck
- Spout Position
- Center / Corner
- Sterilization Method
- Chemical agents / Steam
- Integration Possibility
- Carton formation / Transfer / Filling and sealing line
- Aseptic Tank Installation
- Possible