Continuous mixing and filling system for viscous materials
Experience precise, pulsation-free mixing and filling of viscous materials, ensuring seamless integration into continuous manufacturing processes for enhanced efficiency and precision.
Mixes, Doses, and Fills Viscous Materials
The ViscoDUO-VM HD & VPHD from ViscoTec offers innovative solutions for precise, continuous mixing and dosing of viscous materials in the medical, cosmetics, dental, and food industries. Utilizing the endless piston principle, these dispensers guarantee pulsation-free operation, ensuring repeatable and accurate process control. Suitable for two-component and single-component materials, the ViscoDUO-VM HD & VPHD provides versatility with adjustable mixing ratios from 1:1 to 100:1 and flow rates from 0.5 ml/min to over 1000 ml/min.
Applications include sealing artificial lungs, producing ceramic dental inlays, and formulating color-matched make-up. The equipment’s modular design facilitates easy integration into automated production lines, supporting continuous manufacturing trends. Crafted from FDA-compliant, GMP-standard materials, the dispensers ensure hygiene and compliance, crucial for sensitive applications.
These systems offer quick and efficient cleaning through built-in CIP (Clean-In-Place) connections, minimizing downtime and enhancing productivity. Stainless steel construction and selectable FDA-compliant elastomers provide durability and adaptability to diverse production environments. ViscoTec’s engineering support ensures tailored configurations to meet specific process requirements.
Benefits
- Ensures process reliability with precise, repeatable dosing and mixing.
- Minimizes production downtime through easy Clean-In-Place (CIP) integration.
- Adapts to various production needs with adjustable flow rates and mixing ratios.
- Meets stringent industry standards with FDA and GMP-compliant construction.
- Enhances production efficiency by seamlessly integrating into automated systems.
- Applications
- Food,Cookies,Cosmetics,Home care products,Dental,Diagnostics,Gingerbread,Pastries,Medical technology,Detergent pods
- End products
- Cookie icing,Two-component adhesive for skin plasters,Dental ceramic teeth,Foundation color matching make-up,Pastry decoration,Gingerbread decoration,Dental ceramic inlays,Artificial lung silicone sealant
- Steps before
- Material Preparation,Component Feeding
- Steps after
- Packaging,Cleaning,Quality Control
- Input ingredients
- two-component silicone,two-component adhesive,ceramic slags,colorant,basic component,detergent pods,icing sugar,basic components of pods
- Output ingredients
- artificial lung seal,plasters for the skin,ceramic teeth,ceramic inlays,make-up,different color shades,detergent pods,decorated cookies,gingerbread,pastries
- Market info
- Visco Tec is known for its precision dispensing and dosing technology, specializing in equipment for viscoelastic fluids, offering reliable, high-quality solutions for industries like pharmaceuticals, food, cosmetics, and general manufacturing, renowned for engineering excellence and innovation.
- Dosing Precision
- ±0.5%
- Flow Rate Range
- 0.5 ml/min to 1000+ ml/min
- Material Compatibility
- Stainless Steel 1.4404
- Mixing Ratio
- 1
- Automation
- Automated,Pulsation-Free
- Modular Design Options
- Four Sizes
- Filling Quantity
- Individually Adjustable
- Working mechanism
- Endless piston principle
- Integrated steps
- Dosing,mixing,and filling
- CIP principles
- Optional CIP connection
- Batch vs continuous operation
- Continuous flow
- Automation level
- PLC-controlled
- Mixing ratio control
- 1
- Flow rate
- 0.5 ml/min to over 1000 ml/min
- Filling quantity adjustment
- Individually adjustable
- Pulsation-free dosing
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Footprint
- Compact,varying sizes
- Control panel type
- Digitally adjustable
- Discharge method
- Pulsation-free,continuous
- Material of construction
- Stainless steel 1.4404
- Modular design
- Four different sizes
- Optional elastomers
- FDA-compliant