Lab machine for producing portion packs
Efficiently form, fill, seal, and punch portion packs in laboratory settings with customizable and modular operations, allowing precise dosing of powders and liquids to optimize packaging quality and production flexibility.

Forms, Fills, Seals, Cuts, and Punches
The Omni FS from Harro Höfliger is a modular, semi-automatic lab machine designed for the intricate processes of forming, filling, sealing, cutting, and punching primary packaging materials, such as blister sheets and portion packs. Its versatility is evident in its ability to handle both powders and liquids, making it ideal for producing pharmaceutical blisters, inhalation capsules, and diagnostic products. The equipment features a modular setup with up to four customizable workstations, each operable individually or in tandem, providing unmatched flexibility for laboratory and small-scale production environments.
The Omni FS excels in precise dosing, with capabilities ranging from 10 mg to 5000 mg, accommodating particle sizes as small as 1 µm. Its dose accuracy and efficiency are crucial for applications in pharmaceuticals and nutraceuticals, where product integrity is paramount. This machine integrates seamlessly into existing production lines, offering semi-automatic operations that are PLC-controlled for consistent performance.
Constructed for reliability, the Omni FS supports thermal and cold forming methods, using materials compatible with stringent pharmaceutical standards, like PE and aluminum films. Its energy-efficient design contributes to overall plant sustainability while maintaining high standards of quality and compliance with industry certifications. Easy to clean and maintain, the machine is equipped with customizable tooling options, ensuring adaptability to specific production needs.
Benefits
- Enhances production flexibility with modular stations that allow for customized packaging solutions.
- Ensures precise dose accuracy, critical for pharmaceutical and nutraceutical applications.
- Streamlines integration into existing lines with its semi-automatic, user-friendly operations.
- Conserves energy and materials through efficient forming and filling processes.
- Meets pharmaceutical quality standards, ensuring reliability and compliance.
- Applications
- Medical devices,Nutraceuticals,Pharmaceutical powder,Blister packs,Diagnostic products,Portion packs,Dietary supplements
- End products
- Nutraceutical powder doses,Dietary supplement portions,Microneedle patch components,Eye care solution packs,Blister tablets,Medical diagnostic test strips,Inhalation powder capsules
- Steps before
- Material Preparation,Powder Blending,Liquid Preparation
- Steps after
- Quality Control,Packaging,Labeling
- Input ingredients
- primary packaging materials,blister sheets,powder,liquid
- Output ingredients
- blisters,portion packs,DPI discs
- Market info
- Harro Hoefliger is known for its expertise in manufacturing custom, engineered-to-order packaging and production equipment, particularly for the pharmaceutical, healthcare, consumer goods, and chemical industries, with a reputation for precision, innovation, and quality engineering solutions.
- Dosing volume
- Approx. 20 mm – approx. 1000 mm³
- Dosing range
- 10 – 5000 mg
- Particle size
- 1 µm and higher
- Automation
- Semi-automatic
- Filling accuracy
- Flexible and precise dosing systems
- Dosing type
- Liquid and/or powder
- Automation level
- Semi-automatic
- Batch vs. continuous operation
- Batch
- Cleaning method
- Manual
- Density/particle size
- 1 µm and higher
- Blister package type
- Powder blisters and discs
- Footprint
- Modular Design
- Machine Configuration
- Up to 4 Work Stations
- Modularity
- Expandable at Any Time
- Compact Footprint
- Semi-automatic Lab Machine
- Dosing Volume Range
- Approx. 20 mm – 1000 mm³
- Particle Size
- 1 µm and Higher
- Dosing Range
- 10 – 5000 mg
- Discharge Method
- Blister Sealing and Punching
- Modular Design
- Up to four work stations
- Dosing Systems
- Liquid and/or powder filling
- Filling Module Type
- Drum filler / Membrane filler
- Film Type
- Thermal forming (PE film) / Cold forming (aluminum film)
- Sealing Tools Configuration
- Adjustable pressure,temperature,and time
- Stations Configuration
- Individually operated or in parallel
- Process Modules
- Standard or customized applications