Lab machine for producing portion packs

Efficiently form, fill, seal, and punch portion packs in laboratory settings with customizable and modular operations, allowing precise dosing of powders and liquids to optimize packaging quality and production flexibility.

Forms, Fills, Seals, Cuts, and Punches

The Omni FS from Harro Höfliger is a modular, semi-automatic lab machine designed for the intricate processes of forming, filling, sealing, cutting, and punching primary packaging materials, such as blister sheets and portion packs. Its versatility is evident in its ability to handle both powders and liquids, making it ideal for producing pharmaceutical blisters, inhalation capsules, and diagnostic products. The equipment features a modular setup with up to four customizable workstations, each operable individually or in tandem, providing unmatched flexibility for laboratory and small-scale production environments.

The Omni FS excels in precise dosing, with capabilities ranging from 10 mg to 5000 mg, accommodating particle sizes as small as 1 µm. Its dose accuracy and efficiency are crucial for applications in pharmaceuticals and nutraceuticals, where product integrity is paramount. This machine integrates seamlessly into existing production lines, offering semi-automatic operations that are PLC-controlled for consistent performance.

Constructed for reliability, the Omni FS supports thermal and cold forming methods, using materials compatible with stringent pharmaceutical standards, like PE and aluminum films. Its energy-efficient design contributes to overall plant sustainability while maintaining high standards of quality and compliance with industry certifications. Easy to clean and maintain, the machine is equipped with customizable tooling options, ensuring adaptability to specific production needs.

Benefits

  • Enhances production flexibility with modular stations that allow for customized packaging solutions.
  • Ensures precise dose accuracy, critical for pharmaceutical and nutraceutical applications.
  • Streamlines integration into existing lines with its semi-automatic, user-friendly operations.
  • Conserves energy and materials through efficient forming and filling processes.
  • Meets pharmaceutical quality standards, ensuring reliability and compliance.

General


Applications
Medical devices,Nutraceuticals,Pharmaceutical powder,Blister packs,Diagnostic products,Portion packs,Dietary supplements
End products
Nutraceutical powder doses,Dietary supplement portions,Microneedle patch components,Eye care solution packs,Blister tablets,Medical diagnostic test strips,Inhalation powder capsules
Steps before
Material Preparation,Powder Blending,Liquid Preparation
Steps after
Quality Control,Packaging,Labeling
Input ingredients
primary packaging materials,blister sheets,powder,liquid
Output ingredients
blisters,portion packs,DPI discs
Market info
Harro Hoefliger is known for its expertise in manufacturing custom, engineered-to-order packaging and production equipment, particularly for the pharmaceutical, healthcare, consumer goods, and chemical industries, with a reputation for precision, innovation, and quality engineering solutions.

Technical Specifications


Dosing volume
Approx. 20 mm – approx. 1000 mm³
Dosing range
10 – 5000 mg
Particle size
1 µm and higher
Automation
Semi-automatic
Filling accuracy
Flexible and precise dosing systems
Dosing type
Liquid and/or powder

Operating Characteristics


Automation level
Semi-automatic
Batch vs. continuous operation
Batch
Cleaning method
Manual

Material Compatibility


Density/particle size
1 µm and higher

Product type Characteristics


Blister package type
Powder blisters and discs

Physical Characteristics


Footprint
Modular Design
Machine Configuration
Up to 4 Work Stations
Modularity
Expandable at Any Time
Compact Footprint
Semi-automatic Lab Machine
Dosing Volume Range
Approx. 20 mm – 1000 mm³
Particle Size
1 µm and Higher
Dosing Range
10 – 5000 mg
Discharge Method
Blister Sealing and Punching

Custom Options


Modular Design
Up to four work stations
Dosing Systems
Liquid and/or powder filling
Filling Module Type
Drum filler / Membrane filler
Film Type
Thermal forming (PE film) / Cold forming (aluminum film)
Sealing Tools Configuration
Adjustable pressure,temperature,and time
Stations Configuration
Individually operated or in parallel
Process Modules
Standard or customized applications