Forming, filling, and sealing solution for mini portions
Optimize your production line with a high-speed machine designed to streamline the forming, filling, and sealing of mini portions like jams, spreads, and condiments, ensuring precise portion control and enhanced efficiency.
Forms, Fills, and Seals Mini Portions
The 9000 Series from TREPKO is a versatile forming, filling, and sealing solution engineered for high-efficiency in packaging mini portions of spreadable condiments like butter, margarine, and jams. With options for three or six lanes, this machine achieves a throughput of up to 12,000 packs per hour, ideal for food packaging companies and dairy product manufacturers. Equipped with an HMI touch screen interface, the 9000 Series allows for full control and adjustment of production parameters such as speed, stroke, and sealing temperature, ensuring precise and consistent outputs. Its stainless steel construction and modern drive solutions provide reliability and are suitable for continuous, high-speed operations. The machine’s hygienic design supports options like laminar flow cabins and chemical sterilization, meeting rigorous industry standards. For easy maintenance, it features a CIP system that facilitates effective cleaning, minimizing downtime and enhancing productivity.
Benefits
- Maximizes production efficiency with up to 12,000 packs per hour capability.
- Ensures precise portion control with adjustable filling and sealing settings.
- Enhances ease of operation through an intuitive HMI touch screen interface.
- Maintains product integrity with hygienic options like laminar flow cabins.
- Supports seamless integration into existing lines, reducing setup time and costs.
- Applications
- Jam,Spreadable condiments,Butter,Margarine,Pastes
- End products
- Whipped butter portions,Spicy mustard sachets,Raspberry jam mini pots,Peanut butter mini packs,Garlic herb cheese spread cups,Honey butter individual servings
- Steps before
- Emulsification,Mixing,Ingredient preparation
- Steps after
- Packing,Sterilization,Cooling
- Input ingredients
- portion margarine,butter,jam,pastes,spreadable condiments
- Output ingredients
- 10g portions,15g portions,25g portions,formed packaging,filled packaging,sealed packaging
- Market info
- Cycle Speed
- 33 cycles per minute
- Output Rate
- 5,000-12,000 packs per hour
- Number of Lanes
- 3 or 6
- Maximum Output
- 100 per/min or 200 per/min
- Power Supply
- 380/50 Hz
- Power Consumption
- 6KW or 9KW
- Compressed Air Pressure
- 6 bar
- Compressed Air Consumption
- 1.800 nl/min or 2.100 nl/min
- Control System
- HMI touch screen interface
- Automation
- Automatic volume and weight adjustment
- Sealing Time and Temperature Control
- Available
- Hygienic Options
- Laminar flow cabins,CIP/SIP of dosers,UV radiation of cups,Chemical sterilisation,Gas flush
- Date Marking System
- Available
- Automation level
- HMI touch screen interface
- Cycle rate
- Up to 33 cycles per minute
- Output range
- 5,000-12,000 packs per hour
- Machine type
- Three lane and six lane options
- Control system
- Highly developed control software
- CIP/SIP
- Available
- Changeover flexibility
- Adjustable settings from HMI panel
- Cleanability
- High due to stainless steel frame
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Biological compatibility
- Food-grade components
- Density/particle size
- Not specified
- Container Size
- 10g / 15g / 25g
- Material Type
- Margarine,butter,jam,pastes,spreadable condiments
- Number of lanes
- Three lane / Six lane
- Control panel type
- HMI touch screen panel
- Compact footprint
- Compact design suited to production space
- Frame material
- Stainless steel frame
- Control panel type
- HMI touch screen
- Integration possibilities
- Automatic volume and weight adjustment
- Chemical sterilization options
- Yes
- Gas flush options
- Yes
- Application customization
- 10g / 15g / 25g portions
- Machine configuration
- Three lane / Six lane
- UV radiation of cups
- Yes
- Laminar flow cabins
- Hygienic options available