Aseptic carton filling system for tetra fino packaging
Elevate your production efficiency with a high-speed aseptic filling system that ensures reliable sterilization and seamless packaging transitions, perfect for producers targeting diverse liquid and plant-based products.
Fills and Seals Aseptic Carton Packages
The Tetra Pak A1 for Tetra Fino Aseptic is an aseptic filling machine engineered by Tetra Pak to offer efficient and safe packaging solutions for liquid and plant-based products. This equipment excels in automatic splicing and sealing processes that enhance production continuity and reduce labor intensity. Ideal for dairy, juice, and food applications, it can handle products like flavored and pasteurized milk, various plant-based milks, nectars, and tomato paste.
Capable of delivering up to 9,800 packages per hour, it integrates seamlessly into high-speed, continuous production lines. Utilizing a shallow hydrogen peroxide bath, squeegee rollers, and a heating chamber, it ensures reliable sterilization of packaging materials. The PLC-controlled system allows easy operations monitoring and performance analysis, optimizing throughputs and minimizing waste.
The unit is compatible with a High Viscosity Aseptic Kit for products like tomato paste and supports easy switching between various viscous and non-viscous fillings. Additionally, it is constructed to enable efficient cleaning and maintenance processes, featuring CIP functionalities to maintain hygiene standards and operational efficiency.
Benefits
- Enhances production efficiency with continuous, high-speed operation.
- Minimizes labor requirements through advanced automation and easy-to-use interfaces.
- Ensures product safety with reliable aseptic sterilization processes.
- Offers flexible production adaptability with easy size and product changeovers.
- Supports sustainability goals with the efficient use of materials and energy.
- Applications
- Food,Nectar,Still drinks,Cheese,Plant-based products,Ice cream,Tomato products,Whey,Juice,Dairy
- End products
- Mozzarella,Coconut milk,Nectar beverages,Vegan ice cream,Almond milk,Soy milk,Cream cheese,Yogurt,Pasteurized milk,Whey protein concentrate,Condensed milk,Cheddar cheese,Tomato paste,Fruit juice,Flavored milk
- Steps before
- Product Preparation,Material Loading
- Steps after
- Packing,Quality Control,Distribution
- Input ingredients
- packaging material,hydrogen peroxide,viscous products,tomato paste
- Output ingredients
- aseptic carton packages,Tetra Fino Aseptic packages,micro injection moulded openings
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Capacity
- 9,800 packages/hour
- Production Capacity
- 44,000 packages (Tetra Fino® Aseptic 200 ml) per jumbo reel
- Automation
- PLC-controlled
- Splicing Method
- Automatic strip splicing
- Operational Control
- PLMS Centre
- Sterilisation system
- Hydrogen peroxide bath with squeegee rollers and heating chamber
- Changeover Time
- Easy size conversion
- Filling Viscosity
- High Viscosity Aseptic (HVA) Kit
- Operator Interface
- Tetra Pak Operator Panel (TPOP) system
- Automation level
- PLC / Operator panel
- Batch vs. continuous operation
- Continuous operation
- Changeover time
- Easy size conversion
- CIP/SIP
- Cleaning in Place (CIP)
- Cleaning method
- Automatic
- Energy efficiency
- Cost-efficient production
- Long production runs
- 3 to 4 hours with jumbo reel
- Operational control and performance analysis
- PLMS Centre
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Control panel type
- Tetra Pak Operator Panel (TPOP) system
- Control Panel Type
- Tetra Pak Operator Panel (TPOP)
- Integration Possibilities
- PLMS Centre,Micro Injection Moulding,HVA Kit
- Package Conversion
- Easy Conversion Between Sizes
- Aseptic System
- Shallow Hydrogen Peroxide Bath
- Splicing Unit
- Fully Automatic