Automatic tube filling and closing system

Enhance production efficiency with a high-speed tube filling and closing system designed for precise dosing and reliable sealing of liquid to viscous products, ensuring consistent quality in your personal care and pharmaceutical goods.

Fills and Seals Tubes for Diverse Products

The AXO 4800 by Axomatic is an automatic tube filling and closing machine designed for high-speed operations in the pharmaceutical, cosmetics, food, personal care, and chemical industries. It utilizes a stainless steel AISI 304 and 316L construction for durability and corrosion resistance, with integrated electric control for ease of use. The machine features four independent dosing groups driven by separate servomotors, providing precise dosing from 3 to 250 ml for liquid, semi-viscous, and viscous products such as toothpaste, lotions, and gels. Its ergonomic tube loaders and Industry 4.0-ready touch screen control panel enhance operational efficiency and ease of integration into production lines. With a capacity of 275 pieces per minute, it offers significant processing throughput. Options for hot air sealing, customization of sealing systems, and compliance with CFR 21 PART 11 ensure versatile and secure operations, while an optional CIP system and full ATEX certification further enhance safety and maintenance capabilities.

Benefits

  • Enhances production efficiency with high-speed operation of up to 275 tubes per minute.
  • Ensures precise product dosing and minimizes material waste with sophisticated servo-driven dosing groups.
  • Simplifies integration and monitoring with Industry 4.0-ready touch screen controls.
  • Supports compliance and safety with optional CFR 21 PART 11 adherence and ATEX certification.
  • Facilitates quick and thorough cleaning, reducing downtime with an optional CIP system.

General


Applications
Viscous products,Liquid formulations,Semi viscous products
End products
Lotion,Sunscreen,Liquid soap,Toothpaste,Adhesive,Facial cream,Ointment,Gel-based hair products
Steps before
Mixing,Emulsification,Preparation,Material Loading
Steps after
Sealing,Inspection,Packing,Labeling
Input ingredients
liquid products,semi viscous products,viscous products,collapsible metal tubes,plastic tubes,laminate tubes
Output ingredients
filled metal tubes,filled plastic tubes,filled laminate tubes
Market info
Axomatic, part of the Marchesini Group, is known for manufacturing high-quality automated machinery for packaging, particularly in the cosmetic, pharmaceutical, and food industries, with a reputation for innovation and customization in engineered-to-order equipment.

Technical Specifications


Speed
275 pieces per minute
Dosing range
3 to 250 ml
Tube diameters
13.5-50 mm
Tube heights
70-220 mm
Number of turntable stations
48
Material
Stainless Steel AISI 304/316L
Automation
Industry 4.0 compatible
Sealing system
Hot air sealing with low air consumption
Stroke
120 mm adjustable
Electric control
Integrated in the machine perimeter

Operating Characteristics


Automation level
Automatic
Cleaning method
Easy cleaning
Batch vs. continuous operation
Batch
Dosing system
Four independent dosing groups
Sealing system
Hot air sealing
Control panel type
Touch screen
Industry compatibility
Industry 4.0
Tube loading
Ergonomic tube loaders

Material Compatibility


Corrosive resistance (e.g. acids)
High (Stainless Steel AISI 316L)
Cleanability
Easy cleaning of parts in contact with product

Product type Characteristics


Container type
Metal,plastic,laminate tubes


CFR 21 PART 11
Yes
ATEX certification
Full Atex certification (option)

Physical Characteristics


Construction Material
Stainless Steel AISI 304L
Control Panel Type
Touch Screen
Tube Loader Capacity
Large Capacity
Nozzle Type
Diving Nozzles
Nozzle Stroke
Adjustable Stroke 120 mm
Turntable Stations
48 Stations

Custom Options


Sealing system
Customised sealing systems
Dosing groups
Four independent,adjustable stroke