Aseptic fillers for liquid and viscous products

Ensure sterile and precise filling of liquid and viscous foods with adaptable machines that maintain product integrity across various packaging formats, enhancing efficiency and precision in your production line.

Aseptic fillers for liquid and viscous products
Great for making:
Aseptic fillers for liquid and viscous products Ketchup Aseptic fillers for liquid and viscous products Tomatoes Aseptic fillers for liquid and viscous products Olive oil Aseptic fillers for liquid and viscous products Fruit puree Aseptic fillers for liquid and viscous products Salad dressing Aseptic fillers for liquid and viscous products Condensed milk Aseptic fillers for liquid and viscous products Vegetable Puree

Fills and Sterilizes Liquid and Slurry Products

CFT Group’s Minipak, Aseptic Magnum, Macropak RVS, Macropak MF, Macropak AF, and Labopak aseptic filling machines offer tailored solutions for seamless integration into food and beverage processing lines. These machines specialize in filling and sterilizing liquid and slurry products, ensuring precise dosing and maintaining product integrity. They cater to a diverse range of applications, including fruit purees, UHT milk, tomato paste, and sauces.

The aseptic filler range incorporates state-of-the-art technology with flexible packaging options, handling capacities ranging from 5 to 1,000 liters per bag, and achieving speeds of up to 500 bags per hour with low viscosity products. They integrate smoothly with existing processing and packaging setups, featuring remote monitoring capabilities via VPN and advanced PLC controls.

Available with robust materials such as stainless steel, these machines stand up to the challenges of handling high-acidity products while ensuring compliance with FDA standards. Enhanced cleaning capabilities, including steam washing and CIP options, facilitate maintenance and minimize downtime, while customizable features meet specific production needs, offering a competitive edge in modern production environments.

Benefits

  • Ensures product safety and integrity with aseptic filling, reducing contamination risks.
  • Enhances flexibility with versatile bag and spout configurations, catering to varied production demands.
  • Boosts operational efficiency with high-speed filling, maximizing throughput up to 500 bags per hour.
  • Minimizes maintenance time through integrated steam-based cleaning systems.
  • Optimizes resource utilization with energy-efficient designs and remote monitoring capabilities.

General


Applications
Other foods,Ketchup,Sauces,Milk,Jams,Fruits,Tomato,Vegetables,Edible oil,Dairy
End products
Cream,Applesauce,Olive oil,Uht milk,Sorbets,Fruit purees,Salad dressings,Cream cheese,Yoghurt,Condensed milk,Fruit preserves,Tomato paste,Vegetable purees,Soup bases
Steps before
Receiving,Washing,Sorting,Peeling,Chopping,Extracting,Enzymatic inactivation,Evaporating,Sterilizing
Steps after
Packing,Seaming,Robotic handling,Robotic case packing,Depalletizing,Palletizing
Input ingredients
fruits,milk,dairy,tomato,vegetables,sauces,jams,edible oil,liquid foods,viscous foods,fiber-containing products,particulate-laden products
Output ingredients
aseptic bags,drums,bins,pouches,small bags,drum bags,aseptic pouches
Market info
CFT Group specializes in manufacturing engineered-to-order equipment for the food and beverage industry, renowned for its innovative processing and packaging solutions, focusing on sustainability and advanced technology.

Technical Specifications


Filling speed
Up to 500 bags per hour
Filling volume
5 liters/bag to 1,000 liters/bag
Dosing device passage
1" integral passage
Dosing device passage
2" integral passage
Dosing device passage
3" integral passage
Container type
Bags
Remote monitoring
Via VPN
Validation
Optional FDA validation test

Operating Characteristics


Automation level
PLC / Remote monitoring via VPN
Batch vs. continuous operation
Batch
CIP/SIP
Steamjet/condensate washing
Cleaning method
Steam washing

Physical Characteristics


Compact design
Reduced footprint suitable for small-medium workshops
Filling system configuration
Pneumatic cylinder and head translation system
Dosing passage size
1",2",and 3" integral passage for different product viscosities
Bag size compatibility
5-20 liters or up to 1,000 liters
Filling head
Single and dual head configurations

Custom Options


Control panel type
Touchscreen HMI / PLC
Compact footprint
Yes
Dosing device size
1’’ - 3’’ integral passage
Remote monitoring
Via VPN
Head design
Single / Two-head
Bag size range
5 liters - 1,000 liters
Filling capacity
Up to 500 bags/hour
Spout washing
Steamjet/condensate
FDA validation test
Optional
Equipment Groups
Aseptic filling equipment Aseptic filling lines
Product Groups
Cream Dairy Edible Oil Food Fruit Fruit pulp Milk Sauce Soup Vegetables
Processes
Dosing Filling Monitoring Packaging Packing Sterilization Washing