Continuous cartoning solution

Enhance your production line with efficient high-speed cartoning, designed to streamline packaging of various forms, from blister packs to bottles, while ensuring error-free operation with its ‘No product-No leaflet-No carton’ system.

Cartons and Packages Varied Rigid Products

The HICART PLUS from ACG is a continuous cartoning machine adept at integrating high-speed packaging solutions. It stands out for its ability to handle diverse rigid products like tablets, ampoules, vials, and more. This machine employs a multi-chain configuration, optimizing carton sizes for various applications. It boasts a processing throughput of up to 180 cartons per minute, seamlessly integrating with existing blister packaging, conveyor systems, and upstream machinery. The built-in ‘No product-No leaflet-No carton’ system ensures error-free output and minimal waste. Available material options cater to industry needs for corrosion resistance, and its energy-efficient design meets rigorous pharmaceutical and nutraceutical standards. Customization options, including extendable conveyors and carton closure types, provide tailored solutions for specific operations, while compliance with GMP standards ensures reliability and quality in production lines.

Benefits

  • Increases packaging efficiency with continuous high-speed cartoning, minimizing process delays.
  • Ensures product integrity and reduces waste with error-prevention systems.
  • Adapts to various packaging sizes and configurations, offering flexibility for diverse production needs.
  • Streamlines operational integration with upstream and downstream equipment for seamless workflow.
  • Complies with pharmaceutical standards, ensuring high-quality, regulation-compliant packaging.

General


Applications
Sachets,Vials,Tubes,Blister packs,Ampoules,Soaps,Bottles,Pouches,Bags
End products
Toothpaste tubes,Sugar sachets,Sauce pouches,Snack bags,Antibacterial soaps,Cold and flu tablets,Vitamin ampoules,Shampoo bottles,Vaccine vials
Steps before
Blister Packaging Preparation,Leaflet and Booklet Preparation,Product Sorting
Steps after
Packing,Labeling,Sealing
Input ingredients
blister packs,ampoules,vials,bottles,tubes,pouches,bags,sachets,soaps
Output ingredients
cartons
Market info
ACG World is known for manufacturing capsules and capsule filling machines, providing integrated pharmaceutical solutions with a strong reputation for innovation, quality, and comprehensive service offerings in the pharmaceutical manufacturing industry.

Technical Specifications


Maximum output
180 cartons/min
Carton width (2-Chain)
Min 20 mm,Max 75 mm
Carton width (3-Chain)
Min 20 mm,Max 75 mm
Carton width (4-Chain)
Min 20 mm,Max 75 mm
Carton height
Min 20 mm,Max 65 mm
Carton length (2-Chain)
Min 45 mm,Max 70 mm
Carton length (3-Chain)
Min 65 mm,Max 180 mm
Carton length (4-Chain)
Min 95 mm,Max 200 mm
Carton type
Reverse tuck-in,glued type,parallel tuck-in
Automation
Built-in ‘No product-No leaflet-No carton’ system

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Biological compatibility
Yes
Cleanability
Easy to clean
Corrosive resistance (e.g. acids)
High
Density/particle size
Various

Product type Characteristics


Packaging type
Blister packs,ampoules,vials,bottles,tubes,pouches,bags,sachets,soaps

Physical Characteristics


Machine footprint
Compact
Pitches and chain configurations
Various
Carton width
20 mm - 100 mm
Carton height
20 mm - 65 mm
Carton length
45 mm - 200 mm

Custom Options


Control panel type
Touchscreen HMI
Integration possibilities
Compatible with blister packaging,upstream and downstream equipment
Conveyor extension option
Available