Rotary continuous aerosol product filler

Achieve precise aerosol filling with high-speed efficiency, designed for operations demanding reliable performance in both personal and home care product lines.

Fills and Crimps Aerosol Cans

The KP-Aerofill AV-500 from R.A JONES is a high-speed rotary continuous aerosol filler engineered for efficiency and precision in personal care, home care, and chemical applications. Operating with 6 to 24 heads, it serves industries with diverse filling needs, such as deodorants and room fresheners. Utilizing a continuous filling process, it ensures consistent throughput, accommodating can diameters from 35 mm to 76 mm and heights between 70 mm and 320 mm. The KP-Aerofill AV-500 is compliant with ATEX II 2G EExh safety standards, making it suitable for volatile environments. With features such as a robust design and heavy-duty construction weighing 2450 kg, this machine integrates seamlessly into high-demand production lines, maximizing efficiency while minimizing downtime.

Benefits

  • Maximizes throughput with its continuous operation and multi-head configuration.
  • Ensures compliance with safety regulations in volatile environments with ATEX certification.
  • Supports a wide range of aerosol can sizes, enhancing production flexibility.
  • Integrates smoothly into existing production lines, minimizing setup times and increasing efficiency.
  • Reduces maintenance requirements with robust construction designed for high-demand operations.

General


Applications
Chemicals,Home care,Personal care,Hair care,Sun care,Deodorants,Air care,Skin care,Home insecticides
End products
After-sun cooling mist,Room freshener aerosol,Antiseptic spray,Fly repellent aerosol,Antiperspirant spray,Floor cleaner aerosol,Hair styling spray,Bathroom cleaner spray,Moisturizing sunscreen spray
Steps before
Formulation,Mixing,Emulsification
Steps after
Crimping,Packing,Labeling,Quality Control
Input ingredients
deodorants,air care,skin care,sun care,home insecticides,hair care,chemicals
Output ingredients
filled aerosol cans
Market info
R.A Jones (Coesia Group) is known for its expertise in designing and manufacturing packaging equipment and automation solutions, specializing in cartoning, pouching, and high-speed filling, with a strong reputation for innovation and reliability in the industry.

Technical Specifications


Operating mode
Continuous
Max pack diameter
76 mm
Min pack diameter
35 mm
Max pack height
320 mm
Min pack height
70 mm
Footprint - Machine depth
1470 mm
Footprint - Machine height
2200 mm
Footprint - Machine length
3100 mm
Machine weight
2450 kg
Packaging type
Cans

Operating Characteristics


Working Mechanism
Rotary continuous high-speed
Operating Mode
Continuous
Heads
6–24
Packaging Type
Cans
Batch vs. Continuous Operation
Inline Continuous
Max Pack Diameter
76 mm
Min Pack Diameter
35 mm
Max Pack Height
320 mm
Min Pack Height
70 mm

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Industry segments
Personal Care,Home Care,Chemicals


ATEX certification
ATEX II 2G EExh

Physical Characteristics


Machine depth
1470 mm
Machine height
2200 mm
Machine length
3100 mm
Machine weight
2450 kg
Packaging type
Cans
Max pack diameter
76 mm
Min pack diameter
35 mm
Max pack height
320 mm
Min pack height
70 mm