Depositing line for cake production with paper cup denester
Optimize your cake production by seamlessly depositing marble cake batters while efficiently denesting diverse cup shapes, ensuring precision and high-volume output in one streamlined operation.
Deposits and Denests for Efficient Marble Cake Production
The Depositing Line with Denester from BAKON is engineered for mid-sized to industrial baking operations, specializing in producing high-quality marble cakes. This line integrates precision depositing with a denesting mechanism for seamless production cycles. Capable of processing various semi-liquid products like cake batters and custards, it utilizes two Industrial Transfer Pumps to efficiently transfer different batters into a Piston Depositor. The system is designed for high-volume output, suitable for automating production in artisan bakeries to large-scale food manufacturers. With PLC automation, it ensures continuous operation and reduces manual intervention. Constructed with durable materials, it facilitates easy cleaning and maintenance, while customization options are available to meet specific production requirements.
Benefits
- Enhances production efficiency by automating depositing and denesting processes.
- Accommodates diverse product types, increasing flexibility for various baked goods.
- Reduces labor costs through continuous operation and minimal manual input.
- Facilitates easy customization to meet specific production needs.
- Streamlines cleaning and maintenance with durable construction materials.
- Applications
- Cookies,Sauces,Quiches,Ready-made meals,Soups,Spreads,Muffins,Tapenades,Fondant,Dips,Plant-based products,Gravy,Desserts,Dressings,Cakes,Bakery products,Creams,Mousse
- End products
- Cream cheese cake,Mushroom soup,Vegan burgers,Gravy boat mix,Olive tapenade,Chocolate fondant,Custard,Balsamic dressing,Hummus spread,Marble cakes,Guacamole dip,Choco mousse,Plant-based milk alternatives,Bavarois,Tomato sauce,Vegetable quiche,Pre-cooked lasagna,Dairy-free mousses
- Steps before
- Mixing,Batch Preparation,Ingredient Weighing
- Steps after
- Cup Placement,Decoration,Packing,Quality Control
- Input ingredients
- cake batter,muffin batter,choco mousse,custard,cream cheese,fillings with raisins,nuts,pieces of chocolate,fruits
- Output ingredients
- marble cakes,decorated cakes,finished pastries
- Market info
- Bakon is renowned for manufacturing high-quality industrial equipment tailored for the bakery sector, specializing in engineered-to-order solutions that enhance production efficiency and consistency across diverse baking operations globally.
- Production Capacity
- High volume
- Paper Cup Pitch
- Adjustable on the Piston Depositor
- Depositing Capability
- Simultaneous chocolate and natural cake batter
- Working Width
- 400 up to 800 mm
- Automation
- Custom built,adjustable speed,digital temperature setting
- Hopper Integration
- Two Industrial Transfer Pumps
- Product Type
- Semi-liquid products
- Hygiene Standards
- Safe,Clean production solutions
- Material Handling
- Pneumatic air cylinder for height adjustment
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Foaming potential
- High for cream
- Viscosity
- Thick for batter
- Heat sensitivity
- Sensitive for mousse
- Filling purpose for donuts
- Decoration,Dipping
- Denester
- Dispenses paper cups
- Denester capability
- Various paper cup shapes
- Machine design
- Customizable production line
- Control panel type
- Digital control panel
- Piston Depositor width
- 400–800 mm
- Transfer Pump
- For semi-liquid products
- Adjustability
- Continuous variable dosing
- Discharge method
- Adjustable pitch on conveyor
- Control panel type
- Digital,adjustable settings
- Integration possibilities
- Custom built and easily integrable into existing production lines
- Custom built
- Tailor-made to specifications for high volume production
- Denester configuration
- Adjustable pitch for various paper cup shapes
- Piston Depositor configuration
- Robust,heavy-duty with variable dosing
- Transfer Pump configuration
- For semi-liquid products with pneumatic height adjustment