Flexible container handling systems for high-speed filling and sealing
Optimize your packaging line with this servo-driven system designed to streamline filling and sealing processes, accommodate various container shapes, and enhance production speed while minimizing changeover downtime.
Fills, Seals, and Packages Diverse Containers
The Trepko 400 Series is a sophisticated range of servo-driven systems for flexible container handling, providing tailored solutions for food and beverage manufacturing operations. Featuring modular construction, these systems excel in filling, sealing, and packaging applications, handling container types as varied as microwavable meals, alcoholic beverages, and daily disposable contact lenses. Engineered for high-speed, continuous operation, the system minimizes the need for change parts, optimizing uptime and productivity. Typically configured to meet specific throughput requirements, it supports up to ten lanes, offering substantial throughput for diverse production demands. The 400 Series integrates seamlessly into your production line with modern PLC control and optional remote access, enhancing automation and monitoring capabilities. Built from stainless steel, the equipment ensures durability and resistance to corrosive environments, while its design permits straightforward expansion with additional assemblies as your needs evolve. Suitable for both solid and liquid products, this system embodies flexibility and efficiency, making it a valuable asset for manufacturers aiming to streamline their processes and accommodate a wide array of packaging needs.
Benefits
- Enhances production efficiency with minimal changeover downtime.
- Provides scalability with modular design for future production line expansion.
- Ensures product integrity with precise filling and sealing for diverse container types.
- Increases flexibility to handle both solid and liquid products in various industries.
- Simplifies operation and reduces manual oversight with automated control systems.
- Applications
- Ready meals,Wipes,Salads,Sandwiches,Contact lenses,Alcoholic beverages,Desserts
- End products
- Microwaveable spaghetti bolognese,Panna cotta,Moist towelettes,Caesar salad kits,Turkey club sandwiches,Daily disposable contact lenses,Vodka jelly shots
- Steps before
- Container Dispensing,Bulk Container Loading,Recipe Setup
- Steps after
- Sealing,Overlid Application,Packing
- Input ingredients
- parallel sided containers,cardboard sandwich packaging,plastic alcoholic beverages,salad packaging,cups
- Output ingredients
- filled and sealed containers,multi-fill desserts,vodka shots,wine glasses,sandwiches,ready meals,salads,pasty,wipes,contact lenses
- Market info
- Number of filler points
- Dependent on customer requirements
- Number of lanes
- Standard range
- Maximum output
- Dependent on number of lanes and product being filled
- Max. cup dimensions
- Up to 200 mm dia
- Min./Max. cup height
- Up to 130 mm
- Power supply
- Typically 415V,3 Ph + O + E,50 Hz
- Power consumption
- 16 amp supply
- Compressed air pressure
- 7 Bar Clean Dry Air
- Compressed air consumption
- Dependent on machine configuration
- Filling and sealing applications
- Multi-product
- Changeover flexibility
- Minimal parts required
- Machine configuration
- Modular
- Flexibility in container type
- Parallel-sided,Cardboard,Plastic
- Customizability
- Subject to customer requirements
- Automation level
- Servo-driven
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Cleanability
- Stainless steel facilitates easy cleaning
- Density/particle size
- Handles a wide range due to modular design
- Machine footprint
- Varies by configuration
- Max cup dimensions
- Up to 200 mm dia
- Max cup height
- Up to 130 mm
- Power supply
- Typically 415V,3 Ph + O + E,50 Hz
- Power consumption
- 16 amp supply
- Compressed air pressure
- 7 Bar Clean Dry Air
- Machine construction
- Stainless steel
- Modular format
- Enables additional assemblies
- Change parts
- Minimized for packaging changeovers
- Container compatibility
- Different sizes and shapes
- Recipe screen function
- Instant push button product changes
- Machine configuration
- Dependent on customer requirements
- Number of lanes
- 1 to 10 lanes
- Power supply
- Typically 415V,3 Ph + O + E,50 Hz
- Compressed air pressure
- 7 Bar Clean Dry Air
- Container dispense module
- Available
- Filling track sections
- Available
- Volumetric filling systems
- With standard TREPKO options
- Sealing systems
- Pre-cut and seal from roll stock
- Clip on overlid assemblies
- Available
- Bulk container loading assemblies
- Available
- Modem connection
- Available
- High speed filling lines
- Available
- Sandwich system adaptation
- Available