High-speed aseptic carton filling solution
Maximize production efficiency and meet growing demand with this high-output filling system, engineered to reduce water and energy use while ensuring seamless integration into your existing aseptic packaging line.
Aseptically Fills and Seals Liquid Food Products
The Tetra Pak® E3/Speed Hyper is an innovative aseptic filling machine designed to optimize packaging operations for liquid food products. This equipment utilizes Tetra Pak’s exclusive eBeam sterilization technology, which replaces traditional hydrogen peroxide methods, drastically reducing water and chemical use while delivering superior sterilization. Capable of filling up to 40,000 packs per hour, it ensures high throughput, ideal for rapidly growing markets. The system’s magnetic positioning and dynamic pressurization control enhance precision, forming, and sealing quality, ensuring consistent package integrity. Perfect for applications across dairy, plant-based, and juice industries, it supports a diverse range of end-products like UHT milk, fruit juices, and fortified drinks. Integrating seamlessly with your production line, the machine offers automated controls, reducing downtime with its user-friendly operator interface and remote connectivity for maintenance. Achieving energy efficiency, it cuts energy consumption by approximately 30% without compromising performance. The modular design allows for future upgrades like volume rebuilding kits, making it versatile for evolving production needs. Compliance with industry standards and easy-to-access maintenance features ensure reliable operation and longevity, safeguarding your investment.
Benefits
- Increases production capacity with the ability to aseptically fill up to 40,000 packs per hour.
- Cuts operational costs significantly by reducing utility and chemical usage with eBeam sterilization.
- Enhances sustainability by reducing water consumption by up to 45% and chemical use by 99%.
- Provides flexibility in packaging with volume rebuilding kits and under-filling capabilities.
- Improves reliability and reduces waste through precise positioning and dynamic pressurization systems.
- Applications
- Sauces,Infant formula,Cheese,Tomato products,Nutritional drinks,Flavored milk,Dairy,Food,Soups,Whey powder,Desserts,Ice cream,Spreads,Still drinks,Plant-based products,Powder,Fruit preparations,Juice,Baby food,Nectar,Jams,Dips,Fortified dairy products,Dressings
- End products
- Tomato puree,Protein shakes,Protein powder,Peanut butter,Lentil soup,Hummus,Caesar dressing,Uht milk,Orange juice,Almond milk,Vanilla ice cream,Whey protein concentrate,Cheddar cheese,Strawberry jam,Soy milk,Chocolate pudding,Marinara sauce,Calcium-fortified milk,Lemonade,Strawberry-flavored milk,Mango nectar
- Steps before
- Aseptic product preparation,Packaging material preparation
- Steps after
- Final folding,Sealing,Conveying packages,Distribution
- Input ingredients
- liquid food,packaging material,sterile air,inert gas
- Output ingredients
- aseptic packaged beverages,40,000 packs per hour,Tetra Brik Aseptic packages
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Filling Speed
- 40,000 packs/hour
- Sterilization Method
- eBeam
- Energy Reduction
- up to 30%
- Water Consumption Reduction
- up to 45%
- Chemical Reduction
- 99%
- Output per Square Meter
- High output
- Air Pressure Control
- Dynamic pressurization system
- Automation level
- PLC / SCADA
- Batch vs. continuous operation
- Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Changeover time
- 85% shorter installation time
- Cleaning method
- eBeam technology
- Energy efficiency
- up to 30% less power
- Under-filling capabilities
- Enabled on all package volumes
- Peroxide-free compatibility
- Yes
- Electron beam sterilization compatibility
- Yes
- Corrosive resistance (e.g. acids)
- Yes
- Product types
- Liquid foods
- Environmentally friendly
- Yes
- Machine footprint
- Compact
- Optimized for high output per square meter
- Control panel type
- New operator interface with a wider screen (16
- Magnetic positioning system
- Uses magnetic ink for accurate positioning of packaging material
- Improved jaw system
- Additional forming stations based on package volume
- Dynamic pressurization system
- Controls package forming at high speed
- Volume rebuilding kit
- Switch package production between different volumes
- Control panel type
- Touchscreen with intuitive icons
- Integration possibilities
- Seamless interface with existing Tetra Pak systems
- Volume rebuilding kit
- Allows package production switch between different volumes
- Dynamic pressurization system
- Enables controlled package forming at high speed
- New operator interface
- Consistent design for easy operation across machines