Dough portioner for baked goods applications
Achieve precise and gentle portioning with advanced dough portioning technology, ensuring consistent and adaptable processing for a wide range of bakery and food products.
Portions and Weighs Dough Precisely
The VDD807 from VEMAG Maschinenbau GmbH is a flexible industrial dough portioner engineered for precise and oil-free portioning across a wide range of dough types, including wheat, rye, and specialty doughs. It utilizes integrated cutting and conveyor systems to maintain continuous, high-speed operation, achieving up to 320 portions per minute. Suitable for applications from bread loaves to whipped batters, this machine ensures exact weight accuracy and gentle handling. The VDD807 is equipped with VEMAG’s robust double screw technology, delivering consistent portioning while minimizing filling losses and optimizing overall process costs. Integration with Smart Link 4.0 allows for precise production data acquisition and analysis, facilitating efficient production planning and reducing resource waste. The VDD807’s stainless steel construction ensures hygiene and durability, with easy cleaning and maintenance protocols to maximize uptime. Custom configurations and engineering support are available to meet specific production requirements.
Benefits
- Ensures precise portioning with high weight accuracy, reducing material giveaway.
- Enhances productivity with up to 320 portions per minute, supporting high-speed operations.
- Lowers operational costs by eliminating the need for dividing oil.
- Integrates seamlessly into existing production lines with customizable configurations.
- Improves resource efficiency through Smart Link 4.0, optimizing production planning.
- Applications
- Baked goods,Biscuit doughs,Rye doughs,Snacks,Pet food,Wet pet food,Confectionery,Fine baked goods,Vegetarian,Pizza doughs,Vegan products,Cooked ham,Cheese products,Wheat-based doughs,Sausages,Fresh meat,Natural raw pet food,Sandwich doughs
- End products
- Cookies,Rye bread,Whipped batters,Vegan sausages,Bread loaves,Sausages links,Vegetarian cheese snacks,Wet pet food cans,Confectionery treats,Pet food pellets,Sandwich bread,Shortbread cookies,Cheese crackers,Ham slices,Pizza crust,Vegan bread
- Steps before
- Mixing,Kneading
- Steps after
- Baking,Cooling,Packaging
- Input ingredients
- soft dough,stiff dough,chunky masses,wheat-based dough,rye dough,shortbread dough,whipped batters,biscuit dough,cold masses
- Output ingredients
- portioned dough,bread dough portions,cookie portions,pizza dough portions,sandwich dough portions,toast dough portions,multi-lane filled products
- Market info
- VEMAG Maschinenbau is known for its expertise in manufacturing high-quality machinery for food processing, particularly for meat and bakery products, providing innovative, reliable, and efficient solutions to enhance production capabilities in the industry.
- Portioning Speed
- Up to 320 portions/minute
- Portion Size
- 100 g to 2,000 g
- Weight Accuracy
- High
- Dough Yield
- 145 to 220
- Automation
- Intuitive Operation
- Hopper Geometry
- Optimal for Uniform Product Flow
- Cleaning Effort
- Minimized,No Dividing Oil
- Output Capacity
- 320 portions/minute
- Flexibility
- Various Dough Types
- Drive System
- Double Screw Technology
- Temperature Tolerance
- Processes Stiff and Cold Masses
- Automation level
- PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Precise portioning capability
- ±0.1 g to ±5 g
- Flexibility of portion sizes
- 100 g to 2,000 g
- Portioning rate
- Up to 320 p/minute
- Hopper geometry
- Optimum for uniform flow
- Oil-free processing
- Available
- Soft and stiff dough handling
- Supported
- Durability
- High due to double screw technology
- Weight accuracy
- ± extreme accuracy
- Integrated cutting device
- Available with VDD807
- Dual lane operation
- Available with VDP230
- Dough type compatibility
- Soft,stiff,chunky,rye,wheat,shortcrust,whipped batters,biscuit
- Cleanability
- Simple cleaning without dividing oil
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- Suitable for doughs with dough yield of 140-220
- Control panel type
- Digital/ Touchscreen
- Discharge method
- Conveyor belt
- Machine shape
- Rectangular/Slim
- Material of construction
- Stainless steel
- Hopper size
- Customizable
- Operation method
- Automatic/ Manual
- Machine enclosure
- Steam- and dust-tight
- Feed method
- Double screw
- Control panel type
- HMI / PLC
- Integration possibilities
- Smart Link 4.0
- Double screw versions
- Various applications
- Attachment adaptability
- Individually adaptable