25kg automatic dry powder packaging system

Optimize your packaging line efficiency with precise, high-speed handling for 25kg powder bags, ensuring consistent weight accuracy and secure sealing in hygienic conditions.

Prepares, Fills, and Seals 25kg Powder Bags

The 25kg Automatic Packaging System, distributed by RELCO as part of Technopak’s line, offers a fully integrated solution for high-volume, hygienic powder packaging tailored for industries including dairy, food, and life sciences. This system’s modular design ensures adaptability and cost-effective upgrades for diverse production needs. Capable of bagging rates up to 15 tons per hour, it efficiently handles 25kg bags, supporting various materials such as multi-walled paper and plastic. Its precise pre-weigh bulk fill chamber guarantees weight accuracy, while the de-aeration probes reduce air content post-fill, optimizing bag stability. The system’s heat sealing complements this by offering a hygienic, strippable bag-in-bag option for an uncompromised seal. In terms of automation, it integrates seamlessly with existing lines, offering pre- and post-bag fill gassing to suit high-fat product stabilization. Built to meet 3A standards and USDA guidelines, it promises reliable operation with low maintenance demands, marking it an indispensable tool for efficient, large-scale powder packaging.

Benefits

  • Increases productivity with high-speed bagging rates of up to 15 tons per hour.
  • Ensures product integrity and compliance with hygienic, strippable bag-in-bag sealing.
  • Maintains precise weight control, minimizing material waste and optimizing product consistency.
  • Adapts to various packaging needs with flexible design for different bag materials and sizes.
  • Enhances shelf life of high-fat products with integrated pre- and post-gassing options.

General


Applications
Food,Sour gas,Environmental,Gas,Textile,Automotive,Beverage,Metals,Oil,Biogas,General industrial,Pulp,Mining,Paper,Life sciences,Dairy
End products
Infant formula,Biogas digestate pellets,Pharmaceutical powders,Powdered food additives,Instant coffee,Whey protein,Protein powders,Drilling mud additives,Nutritional supplements,Paper fillers,Automotive additives,Milk powder,Catalyst powders,Environmental absorbents,Metal powders,Mineral powders,Textile dyes,Biofuel granules,Chemical granules
Steps before
Powder Blending,Powder Gassing,Pre-weigh Bulk Fill
Steps after
Heat Sealing,Bag Leveling,Post-Bag Fill Gassing
Input ingredients
dry powder,multi-walled paper bags,plastic bags
Output ingredients
packaged 25kg bags,hygienically sealed bags,gas and non-gas packaged bags
Market info
Kovalus Separation is known for manufacturing industrial engineered-to-order (ETO) separation equipment, specializing in tailored solutions for complex filtration and separation needs, with a strong reputation for innovation, quality, and reliability in various industries.

Technical Specifications


Bag Filling Rate
Up to 15 tons per hour (10 bags per minute)
Bag Size
15 to 25 kg
Material
Multi-walled paper and plastic bags
Weight Accuracy
Pre-weigh bulk fill chamber for accuracy
Automation
Automatic Packagin System
Gassing Options
Gas and non-gas packaging
Heat Sealing
Strippable bag in bag with hygienic seal
De-aeration
De-aeration probes for air removal
Compliance
3A standards and USDA guidelines
Operation
Reliable,low-maintenance
Seal Integrity
Hygienic seal
Modular Design
Offers flexibility and upgrade options

Operating Characteristics


Working Mechanism
Automated packaging line
Integrated Steps
Bag loading,filling,sealing
Batch vs. Continuous Operation
Batch operation
Automation Level
PLC-controlled
Cleaning Method
Manual
Changeover Time
Adjustable

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Bag size
15 to 25 kg
Footprint
Compact and modular design
Bag Loader Capacity
90 bags
Bag placement method
Automatic from magazine
Bag compatibility
Multi-walled paper and plastic
Feed/Discharge method
Pre-weigh bulk fill chamber

Custom Options


Bag type
Multi-walled paper / Plastic
Control panel type
Integrated
Discharge method
Automatic bag leveling
Integration possibilities
Pre- and Post-gassing System
Material Compatibility
Paper and plastic
Module Design
Flexible/Modular
Bag Loader Capacity
Approx. 90 bags
Adjustability
Varying bag widths and lengths