Syringe assembly for pre-filled glass syringes
In the precise world of pre-filled syringe production, ensuring seamless assembly and labeling while protecting the integrity of sensitive medications is critical. This equipment bridges the delicate transition between aseptic filling and secondary packaging.
Assembles and Labels Pre-Filled Glass Syringes
The MODULA from IMA Life is a highly specialized machine designed for the precise assembly and labelling of pre-filled glass syringes. Utilizing a continuous motion principle, MODULA expertly combines several operations such as plunger rod insertion, label application, and backstop assembly. This equipment excels in aseptic processing lines, producing end-products like syringes filled with vaccines, insulin, and biologics. It features a central transport carousel that ensures high precision by delicately moving the syringes through every phase. Designed to cover low-medium output requirements, MODULA integrates seamlessly with upstream and downstream equipment, enhancing production efficiency and quality. Equipped with various sensors for operational checks, it safeguards against errors like flying labels or missing components. The machine’s compact design allows for excellent operational visibility and quick maintenance, supported by a user-friendly Siemens touch screen interface. Tailored for pharmaceutical and biotech industries, MODULA ensures compliance with strict industry standards, offering reliable performance in critical drug delivery systems.
Benefits
- Ensures precise assembly and labelling, minimizing production errors and waste.
- Integrates seamlessly into existing aseptic processing lines for streamlined operations.
- Reduces maintenance time with easy access and user-friendly controls.
- Supports quick changeovers to enhance production flexibility and efficiency.
- Safeguards product integrity with detailed inspection and error detection systems.
- Applications
- Drug delivery systems,Biopharmaceuticals,Pre-filled syringes,Aseptic processing,Pharmaceuticals
- End products
- Pre-filled glass syringes with biologics,Pre-filled glass syringes with vaccines,Pre-filled glass syringes with monoclonal antibodies,Pre-filled glass syringes with heparin,Pre-filled glass syringes with insulin
- Steps before
- Aseptic filling,Syringe denesting,Component inspection
- Steps after
- Secondary packaging,End-of-line packaging
- Input ingredients
- pre-filled glass syringes,plunger rods,labels,backstop components
- Output ingredients
- assembled syringes,labelled syringes,syringes with inserted plunger rods,syringes with backstop
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Automation
- High level of automation
- Capacity
- Low-medium output requirements
- Motion Principle
- Continuous motion
- Transport System
- Central transport carrousel with positive transport
- Size Changeover
- Quick
- HMI
- User-friendly Siemens touch screen
- Sensors
- Presence and height of components,label application
- Working Mechanism
- Continuous motion principle
- Integrated Steps
- Plunger rod insertion,labelling,backstop assembly
- Automation Level
- High level of automation
- Batch vs. Continuous Operation
- Inline Continuous
- Changeover Time
- Quick size changeover
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Assembly operations
- Plunger rod insertion,labelling,backstop assembly
- Compact footprint
- Yes
- Control panel type
- Siemens touch screen
- Discharge method
- Central transport carousel
- Control panel type
- Siemens touch screen
- Integration possibilities
- Upstream denester/inspection machine and downstream secondary packaging
- Model availability
- Four models
- Sensors customization
- Plunger rod presence,label application,backstop presence,etc.