Paste filling system for high viscosity products
Efficiently fill high viscosity products with precision and speed, reducing operational downtime and ensuring consistent product quality for demanding production schedules.
Fills and Dispenses High Viscosity Products
The Paste Filling Machine from Kulp Makina delivers exceptional precision in handling high viscosity products like nut butters and Moroccan black soap. Utilizing a volumetric filling system with a pneumatic and electronic working principle, this machine efficiently dispenses up to 800 packages per hour with a filling accuracy of ±1%. It features a user-friendly touch screen interface and a no-container-no-fill system, ensuring streamlined operation. The equipment integrates seamlessly into processing and packaging lines with its 2-meter conveyor and adjustable side rails. Constructed with 316L stainless steel for product-contact parts, it adheres to food hygiene standards, meeting the demands of food, beverage, and cosmetics industries. Cleaning and maintenance are simplified with easy disassembly via tri-clamps, and the system operates with an agitator in the hopper for consistent product flow.
Benefits
- Increases filling accuracy, minimizing product wastage and contamination.
- Enhances operational efficiency with a capacity of up to 800 packages per hour.
- Simplifies maintenance and cleaning with easily disassembled components.
- Supports diverse high viscosity applications in food and cosmetics industries.
- Ensures compliance with food hygiene standards, safeguarding product integrity.
- Applications
- Spreads,Nut butters,Black soap,Pastes,High viscosity products
- End products
- Pistachio spread,Peanut butter,Date spread,Moroccan black soap,Almond butter,Hazelnut spread
- Steps before
- Grinding,Mixing,Emulsification
- Steps after
- Packing,Labeling
- Input ingredients
- high viscosity product,hazelnut paste,hazelnut butter,pistachio paste,almond paste,peanut paste,date paste,Moroccan soap
- Output ingredients
- filled packages,800 packages per hour
- Market info
- Automation
- PLC-controlled
- Capacity
- 800 packages per hour
- Filling accuracy
- ±1%
- Compressed Air Usage
- 6 bars,800 lt/min
- Operating Temperature
- +5 ºC to +85 ºC
- Electrical connection
- Three phase (380v / 50-60 Hz)
- Filling Method
- Volumetric filling system
- Working mechanism
- Pneumatic and electronic
- Integration steps
- Feeding screw,in-feed screw,filling cylinder
- Automation level
- User-friendly touch screen Interface
- Batch vs. continuous operation
- Batch
- Cleaning method
- Tri-clamps for easy disassembling
- Changeover time
- Facilitated by tri-clamps
- No container-No fill system
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Viscosity
- High Viscosity
- Container size and shape
- Various Sizes
- Heat sensitivity
- +5 ºC to +85 ºC
- Foaming
- Anti Dropping System
- Filling accuracy
- ± 1%
- Food Hygiene Standards
- Yes
- Discharge method
- Volumetric filling system with feeding screw
- Control panel type
- User friendly touch screen interface
- Container type
- Various sizes with adjustable side rails
- Control panel type
- Touch screen interface
- Discharge method
- Adjustable side rails conveyor