Wheat and spelt pre-dough system
Optimize your bakery production with a flexible system designed for rapid, lump-free mixing and fermentation of versatile pre-dough blends, ensuring consistent quality and adaptability for any batch size.
Produces Lump-Free Pre-Dough and Sourdough
The Wheat and Spelt Ecoline Fermenter System from DIOSNA is designed to streamline and optimize dough preparation in bakery operations. This single-walled, compact unit excels at producing lump-free, high-quality pre-doughs and sourdoughs by utilizing a specialized agitator for efficient mixing. Ideal for bakeries that require versatility, it handles wheat, spelt, and rye sourdoughs with control over fermentation times and stirring intervals.
Available in four sizes (200 kg, 300 kg, 500 kg, and 1000 kg), this fermenter meets varying production demands. The larger RW 500 and RW 1000 models offer additional capabilities for diverse sourdough production, delivering up to 2 tonnes of pre-dough daily. Its mobile design and plug-in readiness ensure integration into existing setups without extensive modifications.
Equipped with a PLC control and user-friendly interface, the system allows for process customization and precise operation. The unit’s stainless steel construction supports robust hygiene standards, with easy cleaning and maintenance facilitated by its accessible design. DIOSNA provides technological coaching, enhancing your dough quality with DIOStart starter cultures and pre-dough starters. The fermenter’s dry-running gear pump and dosing hose simplify slurry management, affirming its role as a versatile asset in modern bakery production lines.
Benefits
- Enhances dough quality with lump-free mixing, ensuring consistent bread texture.
- Increases production versatility, handling multiple dough types, including rye, wheat, and spelt sourdoughs.
- Streamlines operations with mobile, plug-and-play setup, facilitating easy relocation and integration.
- Saves time and labor through customizable fermentation and stirring schedules.
- Supports high hygienic standards with easy-to-clean stainless steel construction.
- Applications
- Food,Dough,Yeast pre-dough,Bakery,Pre-dough,Sourdough,Spelt products,Rye sourdough,Wheat products
- End products
- Panettone,Baguettes,Sourdough bread,Flatbreads,Artisan bread rolls,Rye sourdough bread,Bagels,Yeast-leavened bread,Scones,Pretzels,Wheat loaf,Spelt bread,Ciabatta,Brioche,Focaccia
- Steps before
- Ingredient Preparation,Pre-dough Mixing,Fermentation Setup
- Steps after
- Dough Processing,Quality Check,Packaging
- Input ingredients
- wheat pre-dough,wheat sourdough,spelt sourdough,rye sourdough,DIOStart pre-dough starters
- Output ingredients
- lump-free wheat pre-dough,lump-free wheat sourdough,lump-free spelt sourdough,lump-free rye sourdough
- Market info
- Diosna is known for its expertise in manufacturing industrial dough mixing machines and systems, primarily for the bakery and food industries, showcasing a strong reputation for innovation, quality, and reliable engineered-to-order mixing solutions.
- Capacity
- 200,300,500,1000 kg pre-dough
- Lump-Free Mixing
- Yes,with special agitator
- Flexibility
- Variable fermentation times and flexible stirring intervals
- Automation
- Process-optimized PLC control
- Mobility
- Mobile,ready to plug in
- Pre-dough Type
- Wheat sourdoughs ≥ TA 220-250,wheat pre-doughs ≥ TA 200-250
- Pump Unit
- Dry-running BT3 gear pump
- Material
- Single-walled stainless steel
- Process Control
- Freely programmable process parameters
- Additional Capability
- Produce variety of rye sourdoughs (RW 500 and RW 1000)
- Worktop Dimension (W 200)
- 890 x 930 mm
- Dosing Hose
- 180° return bend
- Automation level
- PLC-controlled / Touch panel
- Batch vs. continuous operation
- Batch
- CIP/SIP
- Cleaning-friendly design
- Cleaning method
- CIP / Manual
- Compact mobility
- Mobile and ready to plug in
- Flexibility
- Variable fermentation times and stirring intervals
- Pre-Dough Production Capacity
- 200 kg,300 kg,500 kg,1000 kg
- Reproducibility
- Use of DIOStart
- Biological compatibility
- Yes
- Cleanability
- High
- Corrosive resistance (e.g. acids)
- Stainless steel resistant
- Density/particle size
- Varies (e.g.,flour or dough consistency)
- Compact footprint
- Single-walled compact plant
- Tank Net Content
- 200 kg,300 kg,500 kg,1000 kg pre-dough
- Agitator Type
- Special agitator for fast,lump-free mixing
- Material Construction
- Stainless steel fermenter
- Control Type
- PLC control with touch panel or push buttons
- Lid Size (W 200 model)
- 890 x 930 mm
- Control panel type
- PLC control with touch panel / push buttons (only W 200 Ecoline)
- Fermentation process flexibility
- Variable fermentation times and flexible stirring intervals
- Pre-dough capacity
- 200 kg,300 kg,500 kg,and 1000 kg
- Mixing capability
- Special agitator for fast,lump-free mixing
- Built-in Technological Support
- Technological coaching available
- Mobility
- Mobile and ready to plug in