Whey concentration system with reverse osmosis

Optimize your cheese and dairy production with our reverse osmosis concentration system, designed to enhance whey protein recovery and lactose processing efficiency while seamlessly integrating into existing production lines.

Concentrates and Filters Dairy Whey Products

The Concentratore Siero from Progema Engineering is a sophisticated skid-mounted system designed for the intricate demands of dairy and cheese production. Utilizing reverse osmosis and nanofiltration membranes, it enhances whey concentration and filtration while maintaining product integrity. This PLC-controlled unit provides intuitive process management through a user-friendly interface, ensuring optimal integration into your production line. Ideal for creating whey protein concentrates, isolates, and lactose powders, it supports capacities ranging from 5 to 50 m³/h. Energy efficiency is achieved with advanced motor control, reducing operational costs while maintaining performance. The system’s seamless construction ensures robust operation and corrosion resistance, with customization options for specific applications and ongoing support for maintenance and upgrades.

Benefits

  • Enhances product purity and quality through precise whey concentration.
  • Saves energy and reduces costs with optimized motor control systems.
  • Streamlines operations with PLC-controlled automation for efficient production.
  • Scalable from small to large capacities, meeting diverse production needs.
  • Ensures consistent output with easy maintenance and quick membrane replacement.

General


Applications
Lactose,Dairy products,Whey,Cheese production
End products
Cream cheese,Whey protein concentrate,Mozzarella cheese,Ricotta cheese,Cheddar cheese,Whey protein hydrolysate,Lactose powder,Whey protein isolate,Lactose monohydrate
Steps before
Ultrafiltration,Milk Dosing,Curd Transportation
Steps after
Drying,Brine Treatment
Input ingredients
siero,lattosio
Output ingredients
concentrato di siero
Market info
Progema by Omnia Technologies is known for manufacturing custom-engineered industrial equipment, with a reputation for innovative solutions and reliable engineering, catering to diverse industrial needs with precision and commitment to quality and performance.

Technical Specifications


Automation
PLC-controlled
Capacity
5–50 m³/h
Filtration type
Reverse Osmosis / Nanofiltration
Skid Mounted
Yes

Operating Characteristics


Automation level
PLC-controlled
Control interface
Graphical on panel or PC
Cleaning method
CIP
Batch vs. continuous operation
Inline Continuous
Changeover time
N/A
Operating capacity
5 to 50 m³/h
Maintenance management
Proprietary membranes
Revamping capabilities
Yes

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Suitable for
Whey / Lactose

Physical Characteristics


Machine footprint
Skid-mounted
Tank size (standard)
5 to 50 m³/h
Control panel type
PLC with operator panel or PC supervisor
Membrane size
RO or NF,4” and 8” cartridges

Custom Options


Control panel type
PLC with graphical interface
HMI type
Operator panel/PC supervisor
Integration possibilities
Revamping/Potentiation/Software integration