Reverse osmosis dealcoholization technology for beer
Achieve consistent flavor profiles in your non-alcoholic beer products while maintaining authentic taste with innovative reverse osmosis technology that gently removes alcohol without thermal stress.
Processes and Packages Diverse Beverage Types Efficiently
GEA’s modular beverage processing equipment offers integrated solutions for mixing, filtration, and packaging, tailored for diverse beverage production. Utilizing state-of-the-art automation and control systems, this equipment seamlessly handles applications from brewing and distillation to homogenization and thermal treatment. Suitable for products like sparkling water, juices, plant-based beverages, and alcoholic drinks, it supports continuous and turnkey operations with high precision.
The equipment accommodates various production scales, from pilot to full-scale, and is designed for easy integration into existing lines. Its energy-efficient systems reduce consumption through optimized processes and comply with international quality and hygiene standards, ensuring sustainable operations. Available in corrosion-resistant materials, it meets stringent industry certifications and features CIP systems for efficient maintenance.
With customizable options and support from GEA’s engineering experts, you can tailor the equipment to specific processing needs, enhancing both new and existing beverage lines.
Benefits
- Enhances production efficiency by integrating mixing, filtration, and packaging in one system.
- Minimizes operational costs with energy-efficient processes and reduced waste.
- Adapts to diverse beverage formulations, supporting innovation and market expansion.
- Facilitates compliance with international hygiene and quality standards.
- Streamlines maintenance with integrated CIP systems, reducing downtime.
- Applications
- Ready-to-drink coffee,Plant-based beverages,Water,Wine,Still drinks,Spirits,Cider,Carbonated drinks,Concentrates,Juices,Non-alcoholic beverages,Tea,Beer,Hard seltzers
- End products
- Hard apple cider,Hard lime seltzer,Non-alcoholic beer,Red wine,Lemon iced tea,Bottle tea,Orange juice,Almond milk,Oat milk,Sparkling water,Cola,Sparkling cider,Flavored water,Iced coffee,Ginger ale,Soy milk,Wheat beer,Merlot,Lemonade,Berry juice drink,Still mineral water,Apple concentrate,Hard cherry seltzer,White rum
- Steps before
- Mixing,Filtration,Distillation,Fermentation,Evaporation,Blending
- Steps after
- Filling,Packaging,Homogenization,Refrigeration,Dealcoholization,Cold Chain Management
- Input ingredients
- raw ingredients,juices,concentrates,plant-based materials,cereal grains,hops,yeast,water,coffee beans,tea leaves,fruits,vegetables,herbs,spices
- Output ingredients
- beer,carbonated drinks,cider,hard seltzers,juices,concentrates,plant-based beverages,ready-to-drink coffee,ready-to-drink tea,spirits,wine,still drinks,water,non-alcoholic beverages
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Automation
- PLC-controlled
- Capacity
- 50–2000 kg/h
- Energy Usage per Batch
- 5–25 kWh
- Filling speed
- 10k–150k/hr
- Filling volume
- 250 ml – 2 L
- Filling accuracy
- ±0.5%
- Cooling temperature
- 4–15°C
- Cooling time
- 5–30 min
- Fermentation temp
- 18–25°C
- Feed rate
- 50–1000 kg/h
- Feed type
- Dry / Wet / Granular
- Refrigeration systems
- Industrial and commercial
- Maintenance
- Easy installation and maintenance
- Environmental impact
- Minimized waste and emissions
- Water usage
- Efficient with reduced usage
- Raw material usage
- Efficient with reduced usage
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Handling of sensitive products
- Specialized systems
- Control panel type
- PLC/Touchscreen
- Integration possibilities
- Automation/SCADA
- Compact footprint
- Yes
- Discharge method
- Adjustable/Customizable
- Customization support
- Available
- Batch vs. continuous operation
- Batch/Continuous