Aseptic filling solution for liquid food packaging

Optimize liquid food production with advanced aseptic filling, ensuring secure packaging and extended shelf-life without preservatives, while maintaining product integrity and taste.

Aseptic filling solution for liquid food packaging
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Fills and Sterilises Liquid Foods Aseptically

The Tetra Pak® E3/Speed from Tetra Pak Netherlands is an advanced aseptic filling machine that revolutionizes the packaging of liquid foods by utilizing eBeam sterilisation technology. This system sterilizes packaging materials without hydrogen peroxide, enhancing safety and environmental sustainability. The machine can handle a throughput of up to 15,000 packages per hour, specifically designed for high-demand products like UHT milk, plant-based beverages, and fruit juices.

The Tetra Pak® E3/Speed stands out with its Direct Injection Moulding Concept (DIMC) activated by a servo toolbox, ensuring precise moulding and sealing. It features cutting-edge Web Position and Tube Position Active Control systems that enhance sealing quality and reduce packaging dust, ensuring reliable and efficient packaging operations. Its operator interface offers intuitive controls with a wide screen, streamlining usability.

This equipment integrates seamlessly into production lines, and offers significant energy efficiency by eliminating peroxide use. Additionally, it’s suited for various industrial applications, from dairy to plant-based products, complying with stringent food safety standards. Customization options and comprehensive engineering support are available to tailor the machine to specific production requirements.

Benefits

  • Achieves high-speed packaging at 15,000 units per hour, boosting operational efficiency.
  • Eliminates the need for hydrogen peroxide, reducing chemical waste and enhancing workplace safety.
  • Ensures precise sterile packaging, maintaining product quality and extending shelf life.
  • Minimizes maintenance downtime with servo-driven components and automated control systems.
  • Enhances production flexibility with configurable options for diverse packaging needs.

General


Applications
Sauces,Infant formula,Cheese,Other beverages,Tomato products,Dairy,Liquid food,Soups,Ice cream,Spreads,Still drinks,Plant-based products,Powder,Fruit preparations,Juice,Baby food,Nectar,Jams,Prepared foods
End products
Coconut milk,Yogurt drink,Sports drinks,Infant formula powder,Vegetable juice,Fruit juice,Ice cream mix,Whey protein powder,Uht milk,Oat milk,Hazelnut spread,Chocolate syrup,Chocolate spread,Tomato soup,Savory meat stew,Strawberry jam,Apple sauce,Soy milk,Plant-based almond milk,Ready-to-eat soup,Baby food puree,Fruit jam,Tomato ketchup
Steps before
Packaging material preparation,Folding,Pre-laminated hole preparation
Steps after
Sealing,Labeling,Quality check
Input ingredients
liquid food,packaging material
Output ingredients
Tetra Brik Aseptic Edge packages,1000 ml packages
Market info
Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.

Technical Specifications


Speed
15,000 packages per hour
Capacity
Tetra Brik® Aseptic 1000 Edge packages
Sterilisation Technology
eBeam
Automation
Servo Toolbox for DIMC
Sealing Quality
Enhanced by Web Position Active Control
Dust Reduction
Via Web Position Active Control
Packaging Material Positioning
Automatic by Tube Position Active Control
Operator Interface
Wide screen 16

Operating Characteristics


Sterilisation method
eBeam technology
Automation level
PLC controlled
Changeover time
Reduced due to wide screen interface
Batch vs. continuous operation
Continuous inline
Cleaning method
Peroxide free

Material Compatibility


Biological compatibility
Suitable for liquid food packaging
Cleanability
Designed for aseptic conditions

Physical Characteristics


Control panel type
Wide screen (16
Package Types
Tetra Brik® Aseptic 1000 Edge

Custom Options


Control panel type
Wide screen 16
Active control systems
Web Position Active Control
Automatic adjustment feature
Tube Position Active Control
Equipment Groups
Aseptic filling equipment Aseptic filling lines
Product Groups
Beverages Cheese Chocolate Dairy Food Fruit Milk Powder Sauce Soup Spreads
Processes
Filling Moulding Packaging Sealing Sterilization