High-precision depositing system for fluid and viscous fillings
Achieve precise and efficient dosing for diverse food products with a valve-free system that guarantees exact portion control, ensuring consistency and quality in every production cycle.
Deposits and Portions Diverse Food Products
The DS 552 Depositing System from Handtmann Maschinenfabrik is a valve-free solution tailored for precision dosing and portioning across multiple food industry sectors. This system stands out for its valve-free operation, ensuring gram-accurate product distribution without pressure fluctuations, which is essential in maintaining the quality and appearance of end-products. Ideal for a range spanning liquid to chunky mixtures, the DS 552 is commonly integrated within bakery, dairy, meat, and pet food production lines.
Capable of adjusting portion sizes from 5 to 500 grams, it operates seamlessly in continuous processes on up to 24 lanes, achieving up to 200 cycles per minute. This not only enhances operational throughput but also minimizes product giveaway through precise portion control. Designed with an intuitive modular configuration, the DS 552 supports quick changeovers and eases cleaning routines, promoting hygiene and reducing downtime.
Featuring a servo-driven flow divider, the system maintains consistent output across all lanes, facilitating integration into existing thermo-forming and tray sealing systems. This makes it an efficient and economical choice for manufacturers prioritizing flexibility and high performance in their dosing operations. With easy access design and customizable options, the DS 552 adapts to diverse production needs, supported by comprehensive engineering and customer service from Handtmann.
Benefits
- Maximizes production efficiency by operating up to 200 cycles per minute, reducing overall processing time.
- Ensures precise product allocation, minimizing waste and lowering material costs with gram-accurate dosing.
- Enhances production flexibility with adjustable portion capabilities and multi-lane support, catering to a wide product range.
- Simplifies maintenance and cleaning efforts due to its valve-free, accessible design, reducing downtime.
- Integrates seamlessly into existing production lines, promoting scalability and adaptability for diverse processing demands.
- Applications
- Meat products,Ready meals,Spreads,Pet food,Creams,Sausage spreads,Fillings,Dips,Vegetarian products,Bakery goods,Dairy products
- End products
- Steps before
- Grinding,Mixing and massaging,Filling and Portioning
- Steps after
- Tray sealing,Thermo-forming packaging,Product handling and automation
- Input ingredients
- fluid filling products,pasty filling products,viscous filling products,chunky filling products
- Output ingredients
- meat products,vegetarian products,bakery products,dairy products,pet food,spreads,creams,liver sausage,sausage spreads,fillings,dips,ready meals
- Market info
- Handtmann is known for its engineering expertise in providing high-quality, tailor-made processing solutions, particularly in the food industry, with a strong reputation for innovation, reliability, and technical support in portioning and filling equipment.
- Portion sizes
- 5–500 g
- Number of lanes
- 2 to 24
- Cycle speed
- up to 200 cycles/minute
- Dough belt width
- up to 1200 mm
- Dosing accuracy
- accurate-to-the-gram
- Production output
- continuous product ejection
- Flow divider
- patented,servo-driven
- Container compatibility
- tray sealers,thermo-packaging machines
- Nozzle selection
- variety for different product types
- Flexibility
- direct,multi-lane dosing
- Hygienic design
- valve-free dosing
- Adjustability
- continuously adjustable portion sizes
- Working Mechanism
- Valve-free depositing system
- Automation Level
- Automatic dosing,servo-driven
- Batch vs. Continuous Operation
- Continuous process
- Integrated Steps
- Multi-lane dosing,Portion sizes adjustable
- CIP/SIP
- Modular system for easy cleaning
- Product Ejection
- Continuous or adjustable portion sizes
- Portion Sizes
- 5 to 500 g
- Performance Cycle
- Up to 200 cycles/minute
- Cleanability
- Easy cleaning due to hygienic design
- Density/particle size
- Varies according to product type
- Compact footprint
- Space-saving,modular system design
- Machine footprint
- Modular
- Dough belt width
- Up to 1200mm
- Lane capacity
- 2 to 24 lanes
- Control panel type
- Not specified
- Discharge method
- Continuous product ejection or adjustable portion sizes
- Lanes configuration
- 2 to 24 lanes
- Portion sizes
- 5 to 500 g
- Dosing nozzles
- Variety available for different products
- Flow divider
- Servo-driven,valve-free design
- System design
- Modular
- System integration
- Compatible with dough sheet systems,thermo-forming packaging machines,and tray sealers