Filling system for chocolates and pralines

Efficiently dose, mold, and fill chocolates to create a variety of enticing confections, from standard stuffed bars to intricate praline designs, with high-speed precision and versatility in your production line.

Doses and Moulds Chocolates and Pralines Effortlessly

The JAMES series from Prefamac Chocolate Machines offers a versatile solution for dosing and moulding chocolates and pralines. Featuring advanced 3D moving nozzles, these machines ensure precise application of fillings for various confectionery products, including chocolates, mini pralines, and filled chocolate bars. Operating with continuous and semi-automatic modes, the JAMES machines utilize a PLC-controlled system for easy program adjustments and integration into existing production lines. They enhance productivity by facilitating the swift swapping of different interior fillings with minimal maintenance requirements. These machines operate with compression air options for diverse filling tasks, including nut creams and buttercreams. Designed for safety and efficiency, the JAMES series is fully shielded, featuring CE inspection and IoT connectivity for remote diagnostics and program updates. With a rapid payback period of just one year, these machines offer a robust investment for chocolatiers and confectionery manufacturers aiming to streamline their production processes.

Benefits

  • Enhances production efficiency with continuous dosing and moulding.
  • Saves time by allowing quick filling swaps with minimal maintenance.
  • Ensures operator safety with full machine shielding and CE compliance.
  • Enables remote troubleshooting and updates via IoT connectivity.
  • Offers a rapid return on investment within one year.

General


Applications
Manons,Pralines,Chocolates,Buttercream,Mini pralines,Tablets
End products
Chocolate truffles,Filled chocolate bars,Decorative chocolate shapes,Manon coffee chocolates,Caramel-filled chocolates,Nougat chocolates,Standard chocolates,Nut-filled pralines,Mini chocolate candies,Buttercream-filled pralines
Steps before
Preparation of interiors,Mixing fillings,Melting chocolate
Steps after
Enrobing,Cooling,Packing
Input ingredients
chocolate,praline interiors,buttercream filling,manon filling,nut cream,choco cream
Output ingredients
standard chocolates,mini chocolates,chocolate tablets,manons,filled pralines,mini pralines,larger pralines,kögel moulds
Market info
Prefamac is known for manufacturing high-quality chocolate processing equipment, including tempering, enrobing, and cooling machines. The company is recognized for innovative and custom-engineered solutions tailored to the confectionery industry, emphasizing precision, efficiency, and reliability.

Technical Specifications


Capacity
30kg,60kg
Automation
PLC-controlled
Electricity
230V 1ph 50Hz,400V 3pd 50Hz,230V 3ph 60Hz,220V 1ph 50Hz,110V 1pd 60Hz,220V 1ph 60Hz
Dosing type
Automatic dosing
Compressed Air Usage
For filling applications
Changeover time
Limited maintenance for interior swapping

Operating Characteristics


Working mechanism
3D moving nozzles
Automation level
PLC-controlled
Changeover time
Limited maintenance for swapping interiors
CIP/SIP
Manual cleaning
Cleaning method
Replenish and swap interiors
Batch vs. continuous operation
Inline continuous operation
Remote monitoring
IoT connectivity
Energy efficiency
Payback period of 1 year (ROI)

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Material type
Standard chocolates,mini chocolates,chocolate tablets

Physical Characteristics


Machine Footprint
Compact
Nozzle Type
3D Moving Nozzles
Control Panel Type
User-friendly PLC Screen
Discharge Method
Continuous Dosing
Customization Options
Compressed Air Usage

Custom Options


Control panel type
PLC screen
Integration possibilities
IoT connection for remote access
Options
Combined with dosing,enrober belt,truffle extension
Compressed Air Option
For filling and spraying