Robotic filler for aseptic pharmaceutical packaging

Fills and Seals Containers with Precision

The Flex-Line™ Robotic Filler from ATS Life Sciences Group is an aseptic filling system that excels in precision container filling and sealing for the pharmaceutical, biotech, and life sciences industries. This system integrates state-of-the-art Comecer isolation technology, ensuring sterility and reducing material waste. Capable of handling throughputs of 15 to 200 units per minute, it processes a wide range of containers including RTU vials, syringes, and cartridges, making it ideal for applications such as monoclonal antibodies, insulin injections, and advanced therapy medicinal products (ATMPs).

Utilizing Stäubli robotics, the Flex-Line™ offers clean and precise operations, with servo-driven transport systems controlling container and nozzle movements. It seamlessly connects with upstream and downstream equipment, facilitating processes like de-bagging, label insertion, and vial washing. The system is crafted from durable stainless steel and complies with cGMP, Annex 1, and 21 CFR Part 11 standards, ensuring robust performance in demanding environments.

Further enhancing its capabilities, the Flex-Line™ includes optional features like in-process statistical monitoring, particle monitoring systems, and vacuum-assisted plunger insertion, all integrated via PLC control with Siemens or Allen Bradley options. This equipment’s design allows for quick changeovers and minimal disruption, providing pharmaceutical manufacturers with a customizable, efficient filling solution that supports both high-speed and continuous operations.