Volumetric bottom filler for ice cream
Achieve precise distribution and inclusion integrity in moulded ice creams and frozen desserts with volumetric bottom filling, optimizing production efficiency while maintaining high product quality through servo-controlled dosing and enclosed system cleaning.
Fills and Moulds Frozen Desserts with Precision
The Tetra Pak® Volumetric Bottom Filler is a sophisticated solution tailored for ice cream and frozen dessert manufacturing. Its unique servo-controlled dosing system ensures precise filling and moulding of ice cream, sorbet, sherbet, and slush ice products with consistent inclusion distribution. Capable of handling up to 25 products per minute per lane, this filler excels in high-speed continuous operations. It features an enclosed, pressurized system that supports optimal hygiene standards and allows thorough Cleaning in Place (CIP), reducing labor and downtime. Suitable for integrating into modern production lines, the equipment provides flexibility in product types and sizes, with modular configurations that enable quick adaptation to varying production demands. Its dosing valve accommodates inclusions up to 15-20 mm, ideal for premium ice cream bars, chocolate-coated moulds, and elaborate fruit-flavored desserts. The Volumetric Bottom Filler’s robust construction ensures reliable performance across demanding food and dairy production environments.
Benefits
- Enhances product quality with precise servo-controlled dosing and dynamic distribution for consistent inclusion placement.
- Increases production efficiency with high-speed operation capable of up to 25 products per minute per lane.
- Reduces labor requirements and cleaning time with a fully enclosed system featuring automated Cleaning in Place (CIP).
- Offers versatility with modular setup allowing for customizable filling volumes and shapes without mechanical changes.
- Supports production of diverse frozen dessert products by accommodating large inclusion sizes, up to 20 mm.
- Applications
- Sherbet,Moulded ice cream,Sorbet,Slush ice products
- End products
- Berry-flavored sherbet cups,Lemon slush ice pops,Mango sorbet cones,Vanilla ice cream bars,Chocolate-coated moulded ice cream
- Steps before
- Ice cream mixture preparation,Inclusion preparation,Mixture cooling,Homogenization,Pasteurization
- Steps after
- Ice cream hardening,Wrapping,Packaging,Storage,Distribution
- Input ingredients
- viscous filling,ice cream mix,sorbets,sherbets,slush ice,large inclusions
- Output ingredients
- moulded ice creams,premium feel ice creams,ice cream with inclusions,ice cream cones,ice cream cups,sorbet products,sherbet products,slush ice products
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Filling speed
- Up to 25 products/min per lane
- Dosing accuracy
- Standard deviation below 1.5%
- Inclusion size
- Hard inclusions up to 15 mm,soft inclusions up to 20 mm
- Automation
- Servo-controlled
- Line capacity
- Higher capacity due to colder product feeding
- Automation level
- Servo-controlled
- Batch vs. continuous operation
- Inline Continuous
- CIP/SIP
- CIP Enabled
- Dynamic distribution
- Agitated incoming product
- Dosing accuracy
- Standard deviation below 1.5%
- Product feeding
- Direct product feeding
- Cleaning method
- Automatic cleaning
- Temperature control
- Colder product for better distribution
- Abrasion resistance
- Yes
- Biological compatibility
- Food-grade materials
- Cleanability
- CIP capable
- Corrosive resistance (e.g. acids)
- Stainless steel components
- Density/particle size
- Viscous materials
- Inclusion handling
- Up to 15 mm for hard,20 mm for soft inclusions
- Product types
- Moulded ice cream,sorbet,sherbet,slush ice
- Machine footprint
- Compact design with modular setup
- Feed method
- Direct product feeding with pressurized system
- Discharge method
- Volumetric bottom filling
- Control panel type
- Servo-controlled for dosing accuracy
- Control panel type
- Servo controls