Innovative sausage production with vegetable coating
Optimize sausage production with a vegetable-based alginate coating, enhancing product precision, reducing costs, and extending shelf life, all with minimal manual intervention.
Produces Vegetable-Coated Sausages Efficiently
The RS 191 from Risco is an innovative system engineered for sausage production with a unique vegetable alginate coating. It transforms traditional casing methods by employing a continuous vacuum filling process combined with an extrusion group for precise portioning and cutting. With applications across diverse sectors like meat processing, bakery, and pet food, it caters to the production of vegetable-coated sausages, fresh pet food sausages, and more. The system supports a throughput of up to 910 kg per hour, operating continuously at high speeds to maintain consistency. Integrated with PLC controls, it allows single-operator management with minimal downtime, thanks to its efficient material handling design and exceptional weight and length precision. The system reduces energy consumption with its 14 kW power rating and facilitates immediate post-production processing to enhance shelf life and reduce contamination. Risco’s engineering offers customization options and robust support for seamless integration into your existing production lines.
Benefits
- Achieves significant cost savings by reducing reliance on traditional casings.
- Enhances product consistency with precise portion control and uniform lengths.
- Minimizes production downtime with continuous operation and automated controls.
- Extends shelf life and reduces contamination risk with direct processing capabilities.
- Simplifies labor requirements with efficient operation managed by a single operator.
- Applications
- Pet food,Bakery,Ham and mortadella,Fruit and vegetables,Ground meat,Sausages,Dairy products,Fish
- End products
- Vegetable-coated sausages,Mortadella slices,Cream cheese with herbs,Ground beef patties,Deli sliced ham,Fruit and vegetable snack packs,Fresh pet food sausages,Filled bakery rolls,Fish sticks,Alginate casing sausages
- Steps before
- Grinding,Mixing
- Steps after
- Portioning,Forming,Packaged in trays
- Input ingredients
- meat mixture,vegetable alginate coating
- Output ingredients
- sausages,sausages with vegetable coating
- Market info
- Risco is known for manufacturing industrial equipment, particularly for meat processing and food production. They specialize in innovative vacuum fillers, portioning systems, and stuffing machines, recognized for quality, reliability, and advanced technology in the food processing industry.
- Production per hour
- up to 910 Kg/h
- Product size
- 15 to 32 mm
- Weight portions
- upon request
- Installed power
- 14 kW
- Automation
- Central computer for monitoring
- Coating method
- Vegetable alginate based
- Production rate
- Up to 910 Kg/h
- Product size range
- 15 to 32 mm
- Automation level
- PLC-controlled
- Operator requirement
- One person
- Portion weight control
- Extraordinary precision
- Operation type
- Continuous
- Processing time reduction
- Immediate processing post-manufacture
- Coating type
- Vegetable alginate-based
- No downtime for casing loading
- Yes
- Shelf-life extension
- Yes,longer shelf-life in trays
- Biological compatibility
- Vegetable alginate coating compatible
- Cleanability
- Easy to clean surfaces
- Corrosive resistance (e.g. acids)
- Resistant to food acids
- Machine footprint
- Compact,suitable for small to large scale industries
- Feed method
- Continuous vacuum filling
- Discharge method
- Extrusion with individual sausage cutting
- Control panel type
- Central computer with program monitoring
- Product size
- 15 to 32 mm
- Installed power
- 14 kW
- Control panel type
- Central computer-controlled
- Integration possibilities
- Continuous vacuum filler,extruding group,conveyor belt
- Portion size customization
- Weight portions upon request