Innovative sausage production with vegetable coating

Optimize sausage production with a vegetable-based alginate coating, enhancing product precision, reducing costs, and extending shelf life, all with minimal manual intervention.

Produces Vegetable-Coated Sausages Efficiently

The RS 191 from Risco is an innovative system engineered for sausage production with a unique vegetable alginate coating. It transforms traditional casing methods by employing a continuous vacuum filling process combined with an extrusion group for precise portioning and cutting. With applications across diverse sectors like meat processing, bakery, and pet food, it caters to the production of vegetable-coated sausages, fresh pet food sausages, and more. The system supports a throughput of up to 910 kg per hour, operating continuously at high speeds to maintain consistency. Integrated with PLC controls, it allows single-operator management with minimal downtime, thanks to its efficient material handling design and exceptional weight and length precision. The system reduces energy consumption with its 14 kW power rating and facilitates immediate post-production processing to enhance shelf life and reduce contamination. Risco’s engineering offers customization options and robust support for seamless integration into your existing production lines.

Benefits

  • Achieves significant cost savings by reducing reliance on traditional casings.
  • Enhances product consistency with precise portion control and uniform lengths.
  • Minimizes production downtime with continuous operation and automated controls.
  • Extends shelf life and reduces contamination risk with direct processing capabilities.
  • Simplifies labor requirements with efficient operation managed by a single operator.

General


Applications
Pet food,Bakery,Ham and mortadella,Fruit and vegetables,Ground meat,Sausages,Dairy products,Fish
End products
Vegetable-coated sausages,Mortadella slices,Cream cheese with herbs,Ground beef patties,Deli sliced ham,Fruit and vegetable snack packs,Fresh pet food sausages,Filled bakery rolls,Fish sticks,Alginate casing sausages
Steps before
Grinding,Mixing
Steps after
Portioning,Forming,Packaged in trays
Input ingredients
meat mixture,vegetable alginate coating
Output ingredients
sausages,sausages with vegetable coating
Market info
Risco is known for manufacturing industrial equipment, particularly for meat processing and food production. They specialize in innovative vacuum fillers, portioning systems, and stuffing machines, recognized for quality, reliability, and advanced technology in the food processing industry.

Technical Specifications


Production per hour
up to 910 Kg/h
Product size
15 to 32 mm
Weight portions
upon request
Installed power
14 kW
Automation
Central computer for monitoring
Coating method
Vegetable alginate based

Operating Characteristics


Production rate
Up to 910 Kg/h
Product size range
15 to 32 mm
Automation level
PLC-controlled
Operator requirement
One person
Portion weight control
Extraordinary precision
Operation type
Continuous
Processing time reduction
Immediate processing post-manufacture
Coating type
Vegetable alginate-based
No downtime for casing loading
Yes
Shelf-life extension
Yes,longer shelf-life in trays

Material Compatibility


Biological compatibility
Vegetable alginate coating compatible
Cleanability
Easy to clean surfaces
Corrosive resistance (e.g. acids)
Resistant to food acids

Physical Characteristics


Machine footprint
Compact,suitable for small to large scale industries
Feed method
Continuous vacuum filling
Discharge method
Extrusion with individual sausage cutting
Control panel type
Central computer with program monitoring
Product size
15 to 32 mm
Installed power
14 kW

Custom Options


Control panel type
Central computer-controlled
Integration possibilities
Continuous vacuum filler,extruding group,conveyor belt
Portion size customization
Weight portions upon request