Rotary cup filling and closing system
Maximize production efficiency with a system that offers precision filling and secure closing of varied container sizes, ensuring consistent quality across a range of semi-liquid and solid products.
Fills and Closes Pre-formed Containers Efficiently
The TREPKO 200 Series is a versatile line of rotary cup filling and closing machines designed to meet the diverse needs of the food industry. Capable of handling up to 14,000 cups per hour, this series offers flexible integration into various production environments. Whether filling Greek yogurt, strawberry jam, or ranch dressing, the 200 Series ensures precise filling and airtight sealing. Available in various models, each machine varies in size and number of lanes, catering to different production scales.
Equipped with advanced CIP/SIP systems and optional sterile air cabins, the 200 Series maintains the highest hygiene standards essential for dairy and food products. Its modular design facilitates quick changeovers, supporting a broad range of container sizes and shapes, and accommodating additional product depositors for layered or combination fillings.
Automation is enhanced through features like automatic volume adjustment and PLC control, allowing seamless integration with existing production lines. Constructed from high-quality materials, these machines ensure durability and easy maintenance, reducing downtime and maintenance costs. Customizable options further support specific production needs, including UV cup sterilization and various sealing technologies.
Benefits
- Optimizes production space with its compact, efficient design.
- Ensures product safety by maintaining stringent hygiene standards.
- Facilitates quick product and container changes, reducing downtime.
- Minimizes maintenance costs due to robust, high-quality construction.
- Increases packaging reliability through optional seal check and defect elimination.
- Applications
- Spreads,Sauces,Mustard,Salads,Jams,Pâté,Conserves,Condiments,Processed cheese,Cream cheese,Desserts,Butter,Mayonnaise,Margarine,Purees,Dairy products,Mousse
- End products
- Whipped cream,Herb-infused cream cheese,Greek yogurt,Chocolate mousse,Fruit-infused quark,Apricot conserve,Raspberry puree,Honey mustard dressing,Herbed margarine,Liver pâté,Vanilla frosting,Cranberry mayonnaise,Vanilla custard,Strawberry jam,Chocolate pudding,Garlic butter,Blueberry marmalade,Fruit spread,Caramel dessert,Ranch dressing,Peach mousse,Tomato ketchup
- Steps before
- Pre-forming Containers,Product Preparation
- Steps after
- Packaging,Sterilization,Seal Check,Elimination of Defective Packaging
- Input ingredients
- pre-formed containers,semi-liquid products,dry products,pre-cut foils,reel foil
- Output ingredients
- yoghurt,cream,kefir,cream cheese,processed cheese,cottage cheese,cottage cheese with fruit pulp,tvorog,quark,fromage frais,desserts,custard,butter,butter with oils,spreads,pâté,luncheon meat,lard,jam,plum jam,marmalade,honey,ketchup,sauces,mousse,puree,conserve,salads,fresh salads,mustard,margarine,mayonnaise
- Market info
- Output capacity
- Up to 14,000 cups/hour
- Number of lanes
- 2–6 (for Ø 95 mm)
- Power supply
- 3 x 400 V + PE + N
- Power consumption
- 4.7–11.5 kVa
- Compressed air pressure
- 6 bar
- Compressed air consumption
- 36–60 m³/h
- Automation
- Automatic volume adjustment
- Filling method
- Pre or post dosing for semi-liquid or dry products
- Container size flexibility
- Fast changeover with cassette concept
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- PLC / SCADA
- Changeover time
- Fast changeover with cassette concept
- Cleaning method
- CIP / SIP
- CIP/SIP
- Optional CIP/SIP for filling systems
- Energy efficiency
- High efficiency with modern drive systems
- Cleanability
- High
- Container size
- Varies based on machine model (210-240)
- Container type
- Pre-formed cups
- Product viscosity
- Suitable for semi-liquid and dry products
- Production output
- 4,800 to 14,000 cups/hour
- Product type
- Dairy,desserts,spreads,sauces,jams,purees
- Hygiene standards
- Strictest food industry standards
- Hygiene Compliance
- Strictest food industry standards
- CIP/SIP capability
- Yes,optional feature
- Sterile Conditions
- Available with sterile air cabin
- Machine size
- 210-220-230-240 models
- Frame size
- Varies by model
- Number of lanes
- 2,3,4,6 (for Ø 95 mm)
- Compact footprint
- Yes
- Discharge method
- Rotary cup filling,closing
- Machine size options
- 210,220,230,240
- Number of lanes
- 2,3,4,6
- Container type compatibility
- Various cup sizes
- Filling systems
- Semi-liquid,dry
- Standards compliance
- Strictest hygiene requirements
- Changeover method
- Cassette concept
- Product depositors positioning
- Pre or post-filling
- Hygienic options
- CIP/SIP,sterile air cabins,cup sterilization
- Closing options
- Heat-sealed pre-cut foil,foil from reel,snap on lids
- Date coding
- Available
- Additional sealing safety options
- Seal check,elimination of defective packaging
- Gas flush
- Available
- Cup deionization
- Available
- UV radiation
- For cups and foils
- Automatic volume adjustment
- Available
- Telephone modem
- Available
- Efficiency enhancements
- Stack feeding magazines for cups and lids,sledge magazine for pre-cut foils