Making Gels
Find innovative production technology for making gels and connect directly with world-leading specialists
The easiest and most commonly used method of making gels is mixing gelling agents with water to form a weakly cohesive internal structure. The gel production process is pretty linear and straightforward, from mixing hydrocolloids and water to labeling and sealing containers.
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Do you need a gel making machine for gel production?
To manufacture gel, you simply need to mix gelling agents with appropriate proportions of water to form a semi-solid aerosol. Thickening (or gelling) agents help increase the viscosity of liquids without substantially altering their other properties. On their part, hydrocolloids used in making gels are usually in powder form but are derived from various sources and origins, including plants, marine, biotechnological, cellulose, and synthetic.
You need different equipment to manufacture gel depending on your intended product’s type and applications. For starters, a small-scale dispersion machine is an important tool, since homogenization is a game-changer. Further, in the carefully-controlled arena of pharmaceutical production, GMP (Good Manufacturing Practice) washing solutions are essential. It cleans production equipment in regulated pharmaceutical-manufacturing facilities. Moreover, if you’re planning on large-scale production, you must have filling and labeling machines.
How gels are useful
Gels have a wide range of uses and can be pharmaceutical and cosmetic. Cosmetic gels feature prominently in the manufacturing of personal care products such as hair styling gels. Likewise, pharmaceutical gels help in the making of painkillers and ointments. The production process for manufacturing both types of gel is largely similar, but zero cross-contamination between production batches is significantly more important in the production of pharmaceutical products.
What you should know about regulations for gel production
Regulations for the production of cosmetic and pharmaceutical gels differ in specification and enforcement. Cosmetic GMPs guide the production and sale of cosmetic gels. These are a set of guidelines highly encouraged by health regulatory bodies in several countries. On the other hand, several countries have enacted legislation guiding the production of pharmaceutical gels, in addition to pharmaceutical products regulation. The World Health Organization (WHO) also has standards promoting and regulating the production of pharmaceutical products.
The FDA highlights differences in regulations between cosmetic and pharmaceutical products, which can apply to gel production as well. For instance, cosmetic products do not require FDA approval before they can go on sale whereas pharmaceutical products must receive premarket approval. Also, failure to follow GMP requirements adulterates pharmaceutical products, while no regulations stipulate specific GMP requirements for cosmetic products.
Gel making machines and the homogenization process
Homogenization can make or mar your efforts. It serves several purposes such as reduction of particle size, dispersion, dissolution, mixing, emulsification, and encapsulation. The homogenization process involves the use of pressure to mix two items (in this case, powder and water) to create a uniform emulsion. While it’s certainly possible, it’s not advisable for you to homogenize your gel by hand. Since the homogenization process is so exacting, there are industrial, high-pressure homogenization equipment to help make the process smoother.
Processing steps involved in gels making
Which gels technology do you need?
Automatic rotary jar filling and capping system
When producing creams, gels, or liquid products, precise and efficient jar...
Hygienic pipeline product recovery system
In the pharmaceutical and cosmetic industries, viscous media such as gels, cream...
Counter-rotating blender for cosmetic and pharmaceutical mixing
In the cosmetic and pharmaceutical industries, achieving...
Hydroalcoholic gel mixing system
Manufacturing hydroalcoholic gels, which contain a significant amount of alcohol, requires ...
Rotary filling and sealing for liquid to pasty products
When handling a diverse range of liquid to pasty products, mainta...
Vacuum processing units for lab scale applications
In the cosmetic and pharmaceutical industries, developing new formulas...
Vacuum processing units for high-viscosity products
Producing high-quality lotions, creams, and gels requires specialized...
Inline system for personal care product production
When producing personal care products like ointments, lotions, or sham...
Lab-scale high-shear mixer for recipe development
When developing new food recipes or testing product processes on a smal...
Tube filling solution for health and beauty products
In the health and beauty industry, efficient and precise filling and...
Colloidal mill for fine grinding and homogenisation
In the production of liquid and semi-solid products, achieving fine p...
Semi-automatic tube filling and closing system
In various manufacturing settings, ensuring precise filling and secure seal...
Automatic bottle filling and capping line
Industrial settings requiring efficient and precise bottle filling and capping o...
Automatic tube filling and closing solution
In the cosmetic and pharmaceutical industries, ensuring precise and efficient ...
High viscosity product mixer
In the pharmaceutical, daily chemical, and food industries, processing high viscosity products ...
Conical mixer for dry, moist, and viscous materials
In industrial settings, achieving homogeneous mixing of various mater...
Compact plate evaporator for temperature-sensitive products
When dealing with temperature-sensitive or viscous products,...
Single-chamber freeze dryer for liquid products
When dealing with large-scale drying of liquids such as milk or collagen g...
Vacuum homogenizer for cosmetics and pharmaceuticals
In the cosmetics and pharmaceutical sectors, producing uniform blend...
High-capacity stick pack packaging solution
Producing diverse products such as powders, liquids, and gels in large volumes...
Turbo emulsifier for creams, gels, toothpastes
Formulating high-quality emulsions like skin care creams, hair shampoos, an...
Versatile filling system for aseptic packaging
In the production of various liquid foods, the ability to switch efficientl...
Feed hopper for volumetric feeders
In packaging processes that involve products of varying viscosities, achieving consisten...
Texture analyzer for high force applications
In materials testing and quality control, there is often a need for precise a...
Colloid mill for particle size reduction and emulsification
In industries like pharmaceuticals, food, and chemicals, ach...
High shear powder mixing solution
Integrating powders into liquids without forming agglomerates is challenging, especially ...
Agitator bead mill for API
To achieve precisely defined API properties and safe and reproducible production, rigorous implem...
Manual metal tube sealing equipment
For small-batch productions where you utilize metal tubes as containers for your produc...
Self-adhesive linear labeling machine for bottles
It is vital to have precise and long-lasting labels on bottles to avoid...
Cosmetic cream filler
From thin liquid baby oils and perfumes to thicker lotions and creams for hair and skincare, cosmetic p...
Vacuum mixer for suspensions
The production of high quality pharmaceuticals often requires mixing of suspensions and similar...
In-line monoblock linear filler & capper
In many food, chemicals and cosmetic industry processes it is vital to have a...
Compact monoblock filler
Filling and capping bottles and pots for food, chemical and cosmetics industries using separate mach...
Single head capper
For the stand-alone capping of bottles of up to 30 litre capacity for smaller-scale production you need a ...
Tube unloader and feeder
The pharmaceutical and cosmetic industries utilise high speed tube fillers on large-scale production...
Tube feeding unit for high volume and high speed tube filler
High performance tube-filling machines are used for large s...
Loading cassette for a tube filler
High performance tube-filling machines are used in the pharmaceutical and cosmetic indus...
Tube feeder for a small scale production tube filler
Low speed tube-filling machines are used for small scale production ...
High speed automatic tube filler
For high-volume lines filling pharmaceutical, cosmetic or food products into tube container...
Medium speed tube filler and sealer
For scale-up filling of tube packaging for pharmaceuticals, cosmetics and food products...
Medium and high speed range automatic tube filler
When scaling up production of pharmaceutical, food or cosmetic products...
Low speed tube filler
Increasing numbers of products in the pharmaceutical, cosmetic and food industries are delivered in fle...
A two-component filling application tube filler
A wide variety of pharmaceutical, cosmetic and food products require tube-...
Servo controlled filler
For food and non-food liquid products that are high foam or have a high viscosity a specialist fillin...
Multi-head capper
For the stand-alone capping of bottles of up to 2.5litre capacity you need a robust and flexible machine wi...
Dust-free continuous homogenizing system
Producers in a wide variety of industries benefit from equipment that can continuo...
Dilution system for two or more liquids in one pass
Onsite dilution of liquid process ingredients has historically been a...
Pilot dispersing machine for testing and scale-up
Innovators in process development need laboratory equipment that helps ...
In-line laboratory dispersing machine
Innovators in a wide variety of industries need laboratory equipment on which process...
Laboratory dispersing machine for low-viscous masses
Laboratory mixers have not always been easy to work with. Getting a...
Jet flow agitator for high-viscosity media
Processes including homogenization, dispersing, suspension, emulsification and ...
Agitator for medium viscosity media
Mixing fluids of medium viscosity for many production processes requires an agitator wi...
Agitator for low viscosity media
Reliably agitating fluids in open or pressure-less vessels in a laboratory or small scale p...