Filling and sealing multi-well cassettes for molecular diagnostics

Streamline your small to medium-scale diagnostic production with a compact, modular system designed for efficient filling, sealing, and labeling of multi-well cassettes, ensuring precise and reliable handling of liquids, gels, and powders.

Fills and Seals Multi-Well Cassettes

The LT 20 from Rychiger is a compact, modular system engineered to enhance the efficiency of filling and sealing operations for multi-well cassettes in in-vitro diagnostics, pharmaceuticals, and clinical chemistry applications. It employs a linear transport platform with modular process stations, enabling precise and flexible production from pilot to medium-scale operations. The LT 20 excels in handling diverse product types, including liquids, gels, and powders, making it suitable for producing PCR test cartridges, blood typing gel cards, and cosmetic serum ampoules.

Capable of achieving outputs of 10 to 40 cartridges per minute, the system is ideal for small to medium production runs, with options for manual or automated operation. The LT 20’s design integrates filling, sealing, and labeling processes, supported by advanced transport and packaging capabilities. Its modularity allows for easy integration into existing lines or standalone operation, while the compact footprint saves valuable space in your facility. The system is crafted for compliance with GMP and ISO standards, ensuring safety and quality, and includes customizable stations to cater to specific production requirements.

Benefits

  • Enhances flexibility with modular stations tailored to specific process needs.
  • Saves space with a compact design ideal for constrained production areas.
  • Increases efficiency with rapid configuration and installation options.
  • Supports diverse product handling to cater to multiple industries and applications.
  • Ensures quality and safety with compliance to GMP and ISO standards.

General


Applications
Gels,Lyophilized products,Immuno-haematology,Cosmetics,Powders,In-vitro diagnostics,Clinical chemistry,Liquids,Point of care,Pharmaceuticals
End products
Diagnostic reagent kits,Pcr test cartridges,Ivd assay cassettes,Lyophilized vaccines,Liquid reagent ampoules,Gel-based medical diagnostic strips,Pharmaceutical powder sachets,Blood typing gel cards,Cosmetic powder compacts,Cosmetic serum ampoules
Steps before
Material Preparation,Component Loading,Product Mixing,Quality Inspection
Steps after
Quality Assurance,Packing,Labeling,Final Inspection
Input ingredients
multi-well cassettes,cartridges,lyophilized products,liquids,gels,parts,powders
Output ingredients
filled cassettes,sealed cartridges,ID cards,IVD products
Market info
Rychiger is known for engineering high-precision filling and sealing machines for the food and medical industries, offering customized, innovative automation solutions, with a strong reputation for reliability and exceptional engineering expertise in the packaging sector.

Technical Specifications


Automation
Manual / Automated
Output Rate
10 - 40 cartridges/min
Cleanroom Classification
ISO 8
Production Runs
Zero to medium
Size (LxWxH)
Compact,dependent on design
Weight
600 kg
Connected Load
3 x 400 VAC + N + PE / 50 Hz
Rated Power
20 kW
Compressed Air Requirement
p ≥ 5 bar,15 Nl/min
Output per hour
300 - 1,200 units

Operating Characteristics


Automation level
Manual / Automated
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
Various cleanability levels
Changeover time
Quick retooling
Compact footprint
Small footprint
Workflow efficiency
10 - 40 cartridges/min
Operational flexibility
Modular,Configurable

Material Compatibility


Cleanability
Various cleanability levels
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container size
Multi-well cassettes / cartridges
Fill type
Liquids / Gels / Powders
Product Volume
1 ml – 5 ml
Cassette Material Compatibility
Plastic / Composite

Physical Characteristics


Machine footprint
Compact
Compact footprint
Small
Number of lanes
1
Weight
600 kg

Custom Options


Modular configuration
Expandable platform
Line extension
Linear section addition
Operation mode
Manual or automated
Footprint
Compact