Compact plate evaporator for temperature-sensitive products

Ensure optimal heat transfer and minimal space usage with this compact plate evaporator, ideal for handling temperature-sensitive and viscous liquids under challenging evaporation conditions.

Concentrates and Separates Liquid Products

The Plate Evaporator from GEA is designed for the precise concentration and separation of liquid products in various industries, including food, pharmaceutical, and chemical sectors. This equipment utilizes specialized plate heat exchangers with alternating product and heating channels, enhancing efficient heat transfer and evaporation. Its compact, modular design allows for easy integration into existing production lines and is particularly effective for handling temperature-sensitive liquids, such as fruit concentrates and milk powders.

Capable of operating continuously, the Plate Evaporator processes liquids with low solid content, using a rising film technique to drive both the vapor and residual liquid through the system. The downstream centrifugal separator ensures effective separation of concentrated liquids from vapors. With heating versatility, it can utilize both hot water and steam, making it adaptable to various energy sources while maintaining gentle evaporation conditions.

Designed for reduced installation space, the unit’s 4 to 6-meter height is ideal for facilities with spatial constraints. It features a gasket system with easy tool-free removal, enhancing maintenance efficiency. The evaporator’s modular construction allows for scalability by simply adding or removing plates, providing flexible throughput capacities.

Constructed with high-grade materials to ensure corrosion resistance, the Plate Evaporator meets industry standards and certifications for food and pharmaceutical applications. With options for customization and support from GEA’s engineering team, clients can tailor the system to meet specific process requirements, enhancing both productivity and product quality.

Benefits

  • Enhances product quality by ensuring gentle, uniform evaporation for heat-sensitive materials.
  • Saves valuable floor space with its compact design and modular configuration.
  • Offers flexible production scaling by easily adjusting the number of heat exchange plates.
  • Minimizes maintenance time with tool-free gasket removal and cleaning.
  • Adapts to various energy sources, optimizing resource use and reducing operational costs.

General


Applications
Food,Personal care,Environmental,Marine,Gas,Nutraceuticals,Beverage,Oil,Chemical,Novel foods,Dairy,Pharmaceutical
End products
Algae extracts,Bioactive compounds,Pharmaceutical emulsions,Flavor concentrates,Plant-based protein extracts,Fish oils,Cosmetic serums,Chemical solvents,Fruit concentrates,Milk powders,Vegetable extracts,Liquid supplements,Essential oils
Steps before
Pre-heating,Mixing,Filtration
Steps after
Concentration,Centrifugal separation,Packaging
Input ingredients
temperature-sensitive products,viscous products,liquids with small amounts of undissolved solids,low tendency to form incrustations
Output ingredients
concentrated liquid,vapors,residual liquid
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Compact design
Yes
Overall height
4–6 meters
Evaporation rate
Low to medium
Tender to form incrustations
Low
Heating media
Hot water and steam
Sealing method
Gasket,no adhesives needed
Counterflow operation
Yes
Space requirement
Minimal
Installation
Quick and easy
Evaporation conditions
Extreme

Operating Characteristics


Working Mechanism
Plate-and-frame configuration with special plates
Operating Mode
Single-pass operation
Compact Design
Overall height between 4 and 6 meters
Heating Media Flexibility
Can use both hot water and steam
Evaporation Capacity
Low to medium evaporation rates
Installation
Pre-assembled,easy to transport,quick to install
Automation Level
Not specified
Plate Insertion and Removal
No special tools required
Separation Method
Centrifugal separator downstream
Flexibility in Evaporation Rates
Add or remove plates
Turbulence Generation
Defined plate distances and specially shaped plates
Space Requirement
Little space required

Physical Characteristics


Compact footprint
Low overall height (4-6 meters)
Design
Plate-and-frame configuration
Height
4–6 meters
Space requirements
Little space due to compact design
Integration
Quick and easy installation
Installation
Pre-assembled construction units
Evaporation system
Plate evaporator with alternate product and heating channels
Plate design
Special plates with gaskets
Discharge method
Downstream centrifugal separator

Custom Options


Heating media type
Hot water / Steam
Plate geometry
Specially shaped plates
Gasket type
Adhesive-free,removable without tools
Evaporation rate flexibility
Add or remove plates