Colloidal mill for fine grinding and homogenisation

Optimize your liquid and semi-solid processing by achieving precise particle size reduction and uniform homogenization, crucial for enhancing product consistency and quality in demanding production environments.

Colloidal mill for fine grinding and homogenisation
Great for making:
Colloidal mill for fine grinding and homogenisation Gels Colloidal mill for fine grinding and homogenisation Toothpaste Colloidal mill for fine grinding and homogenisation Extracts Colloidal mill for fine grinding and homogenisation Biologics Colloidal mill for fine grinding and homogenisation Fine chemicals Colloidal mill for fine grinding and homogenisation Biocides Colloidal mill for fine grinding and homogenisation Petrochemicals Colloidal mill for fine grinding and homogenisation Fruit juice Colloidal mill for fine grinding and homogenisation Polymers

Grinds and Homogenizes Liquid to Viscous Products

The Colloidal Mill MCB from Bachiller is designed to deliver precise particle size reduction and homogenization for both liquid and semi-solid products. Utilising high-speed rotors closely set against a conical stator, the mill adjusts fineness through an electronic-controlled hand-wheel, ideal for consistent emulsions and dispersions. Common applications include pharmaceutical suspensions, cosmetic creams, and food emulsions, suitable for industries such as chemical, food processing, and biotechnology. With flow rates ranging from 0.5 to 10 m³/h and a drive capability up to 75 KW, this mill can accommodate high-demand operations. It integrates seamlessly into production lines with inline or off-line operations and offers mechanical tightness with a simple or double mechanical seal option. Constructed in stainless steel or corundum, it resists abrasion and offers compliance with cGMP and FDA standards for sanitary operations. Optional features include portable configurations with auxiliary pumps and ATEX certifications for specialized environments. With easy disassembly for maintenance and available customizations like rotor exchanges and grinding wheel modifications, the Colloidal Mill MCB offers versatile, reliable processing for diverse production needs.

Benefits

  • Enhances product quality through precise particle size control and homogenization.
  • Increases operational efficiency with high-speed continuous processing capabilities.
  • Adapts to various industry requirements with customizable material and rotor options.
  • Ensures product safety and compliance with cGMP and FDA standards.
  • Simplifies maintenance and minimizes contamination risk with easy disassembly and CIP compatibility.

General


Applications
Cosmetics,Natural extracts,Asphalt and bituminous,Food,Biotechnology,Fine chemicals,Chocolates,Waste treatment,Biocides,Petrochemicals,Refining (oil,Juices,Plastics and polymer,Pulp and paper,Chemical,Resins,Baby food,Pharmaceuticals,Mayonnaise,Gas)
End products
Wastewater treatment coagulants,Bio-cosmetic extracts,Bitumen emulsions,Antibiotic suspensions,Polyacrylate emulsions,Cheese sauce bases,Toothpaste,Hair gels,Mayonnaise emulsion,Biocide solutions,Asphalt emulsions,Fruit juice concentrates,Baby food purees,Sunscreen lotions,Facial creams,Polymeric dispersions,Chocolate fillings,Resin solutions,Fragrance emulsions,Engine oil additives
Steps before
Pre-mixing,Emulsification,Preparation of semi-solid products
Steps after
Sterilization,Packaging,Quality Control,CIP/SIP (Cleaning in Place/Sterilization in Place)
Input ingredients
liquid products,semi-solid products,pasty products,viscous products,antibiotics,bio cosmetics,colorants,creams,dispersions,emulsions,food additives,gels,hair gel,masks,pomades,shaving products,sun protection,suppositories,tooth pastes,unguents,asphalt and bituminous,polymers,resinas,baby food,butter,chocolates,concentrates,gelatin,juices,mayonnaise,salses
Output ingredients
finer particle size products,homogenised products,products with particle size up to 40 microns
Market info
Bachiller specializes in industrial engineered-to-order equipment, known for high-quality process equipment in the chemical, petrochemical, pharmaceutical, and food industries. They are recognized for their expertise in designing and manufacturing pressure vessels, reactors, and mixing equipment.

Technical Specifications


Fineness
Up to 40 microns
Flow rate
0.5 to 10 m³/h
Drive power
Up to 75 KW
Particle size regulation
Mechanical device
Rotor speed
High speed
Tightness
Simple mechanical seal
Grinder types
Stainless steel,corundum,perforated plates
CE marking
2006/42/CE

Operating Characteristics


Working mechanism
High-speed rotor and conical stator
Automation level
Manual / Electronic adjustment
Particle size regulation
Mechanical device
Flow configuration
Inline / Recirculation mode
Cleaning method
CIP / SIP
Batch vs. continuous operation
Inline Continuous

Material Compatibility


Abrasion resistance
Yes
Corrosive resistance
Stainless steel,AISI-316
Biological compatibility
cGMP,FDA validatable
Cleanability
SIP/CIP


CE marking
According to the Safety for Machinery Directive 2006/42/CE
FDA compliance
Yes,FDA validatable
GMP Compliance
Yes,cGMP Compliant
ATEX certification
Available on demand
DQ,IQ and OQ protocols
Available

Physical Characteristics


Grinding wheel material
Stainless steel / Corundum / Perforated plates
Portable design
Wheeled frame with auxiliary pump
Hopper design
Feed hopper for solids
Rotor-stator design
High speed,conical stator

Custom Options


Grinders Material
Stainless Steel / Corundum
Abrasion Resistant Treatment
Yes
Special Grinder with Knives
Available
Double Mechanical Seal
With Lubrication Unit
Portable Unit
Wheeled Frame with Auxiliary Pump
Sanitary Design
cGMP,FDA Validatable
Cleaning Method
SIP/CIP
ATEX Execution
On Demand
Equipment Groups
Colloid mills Vacuum mixers
Product Groups
Chemicals Chocolate Cosmetics Cream Food Pharmaceuticals Sauce Waste
Processes
Grinding Homogenization Milling