Horizontal cartoning system for coffee pods

Enhance your packaging line efficiency with a system designed for gentle handling and precise cartoning of delicate pods, ensuring product integrity for high-speed operations.

Gently Cartons and Packages Coffee Pods

The NHC-40 horizontal cartoner from Rychiger is a versatile secondary packaging machine specifically engineered for delicate handling of coffee, multi beverage, and tea pods. This machine employs vacuum-assisted grippers and a servo-driven lead screw to ensure friction-free, precise pod arrangement and gentle carton handling. Designed for food, beverage, and pharmaceutical applications, it efficiently cartons products like coffee capsules, yogurt cups, and blister-pack medications.

With a throughput of up to 40 cartons per minute, the compact NHC-40 optimizes space without compromising performance. Its flexible operation allows for both fully and semi-automatic modes, while magnetic sizing tools enable quick size adjustments, enhancing line productivity. The NHC-40 integrates seamlessly into existing production lines, supporting continuous high-speed operations and contributes to energy efficiency with its advanced motion control systems.

Constructed for durability and reliability, the NHC-40 is suitable for various solid product packaging needs, backed by Rychiger’s customization options and engineering support, ensuring optimal performance for your specific cartoning requirements.

Benefits

  • Enhances product integrity with gentle handling, minimizing damage to sensitive items like coffee pods and tea bags.
  • Increases efficiency by packaging up to 2,400 cartons per hour, meeting high-demand production needs.
  • Reduces labor time with quick change-over facilitated by magnetic sizing tools, allowing operators to adapt swiftly to different packaging sizes.
  • Improves operational accuracy with vacuum-assisted carton assembly, ensuring flawless presentation without surface scratches.
  • Optimizes space utilization through its compact design, freeing up valuable floor area for other production activities.

General


Applications
Supplements,Consumer products,Coffee pods,Snacks,Pet food,Confectionery,Cosmetic products,Multi beverage pods,Food products,Tea pods,Dairy products,Pharmaceuticals
End products
Shampoo sachets,Vitamin pills,Blister-pack medications,Espresso pods,Coffee capsules,Yogurt cups,Herbal tea pods,Chocolate-coated nuts,Green tea pods,Pet snack pouches,Protein bars
Steps before
Coffee pod production,Pod inspection,Size adjustment,Product alignment
Steps after
Quality assurance,Sterilization,Labeling,Tertiary packaging,Distribution
Input ingredients
coffee pods,small products,aluminum pods,plastic pods,exotic coffee pods
Output ingredients
cartons,packaged coffee pods,efficiently packed products,flawless cartons
Market info
Rychiger is known for engineering high-precision filling and sealing machines for the food and medical industries, offering customized, innovative automation solutions, with a strong reputation for reliability and exceptional engineering expertise in the packaging sector.

Technical Specifications


Output
Up to 40 cartons/min
Output
Up to 2,400 cartons/h
Size (LxWxH)
1.53 x 2.79 x 1.89 m
Weight
900 kg
Power Requirements
230 V/20A 60 Hz
Air Requirements
90 PSI @ 10CFM
Package Length Range
76 - 305 mm
Package Width Range
25 - 127 mm
Package Height Range
25 - 127 mm
Automation
Fully and semi-automatic operation
Magazine Capacity
700 cartons

Operating Characteristics


Working mechanism
Horizontal cartoning with suction cup technology
Integrated steps
Friction-free carton movement and vacuum-assisted handling
Batch vs. continuous operation
Continuous operation,up to 40 cartons/min
Automation level
Fully and semi-automatic operation
Changeover time
Efficient switching with magnetic sizing tools
Product handling technology
Servo-driven lead screw technology

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container type
Pod

Physical Characteristics


Machine footprint
1.53 x 2.79 x 1.89 m
Machine weight
900 kg
Discharge method
Horizontal cartoning
Carton handling
Vacuum-assisted grippers
Size adjustment
Magnetic sizing tools

Custom Options


Customizable sizing tools
Magnetic
Product change-over
Quick and intuitive
Operation mode
Fully and semi-automatic
Pod handling technology
Servo-driven lead screw