Industrial co-extrusion system for sausages with alginate casing
Eliminate the need for traditional sausage casings with a continuous, automated process that lowers costs by up to 40% while offering customization options for alginate casings in thickness and flavor, ideal for diverse product innovations.
Produces Sausage Products in Alginate Casings
The KLSH 153 ConPro system from Handtmann revolutionizes sausage production with its innovative co-extrusion process, allowing continuous operation without the need for conventional casings. This equipment is designed for the efficient production of sausage-shaped products using alginate casings, which are customizable in thickness, color, and taste. The system features dual Handtmann vacuum fillers for seamless coordination between filling and casing extrusion, maintaining a consistent output of up to 3,000 sausages per minute. Ideal for diverse applications ranging from meat-based to vegan and kosher products, it supports a calibre range of 8 to 32 mm and portion lengths starting from 40 mm. The KLSH 153 integrates easily into existing production environments with automated hanging and separating units, enhancing throughput and reducing labor costs. Its ability to operate continuously minimizes downtime and casing costs, achieving up to 40% cost savings compared to traditional methods. Made with high-quality materials, it ensures durability and robust performance, with customization available to meet specific production needs.
Benefits
- Cuts production costs by up to 40% through continuous operation without casing changes.
- Enables rapid production of up to 3,000 sausages per minute, enhancing processing efficiency.
- Offers flexible casing customization, supporting diverse product lines from meat to vegan.
- Streamlines operations with automated hanging and separating, reducing manual labor needs.
- Ensures consistent quality with precise co-extrusion and customized casing options.
- Applications
- Sausage and meat products,Baked goods,Soups,Sauces,Combined products,Vegan and meat substitute,Salads,Pet food,Confectionery,Vegetarian,Stews,Fish and seafood,Dairy products
- End products
- Fresh sausage longanizas,Chipolata,Dry sausage sticks,Fish sausage,Fresh sausage merguez,Endless string of sausages,Yoghurt sticks
- Steps before
- Grinding,Mixing,Emulsification
- Steps after
- Separating,Forming,Hanging,Smoking,Cooking,Baking,Packing,Freezing
- Input ingredients
- alginate paste,meat-based products,vegan products,vegetarian products,kosher products,halal products
- Output ingredients
- sausage-shaped products,sausages in alginate casing,cocktail sausages,fresh fried sausage,cabanossi,salami sticks,fish sausage,yoghurt sticks,chipolata,dry sausage sticks
- Market info
- Handtmann is known for its engineering expertise in providing high-quality, tailor-made processing solutions, particularly in the food industry, with a strong reputation for innovation, reliability, and technical support in portioning and filling equipment.
- Production speed
- Up to 3,000 sausages per minute
- Calibre range
- 8-32 mm
- Portion length
- from 40 mm
- Production cost reduction
- Up to 40%
- Continuous production
- Yes
- Sausage calibre range
- 13 to 28 mm
- Automation level
- High automation potential
- Casing type
- Alginate
- Automation level
- PLC-controlled
- Changeover time
- Reduced set-up times
- Batch vs. continuous operation
- Continuous
- CIP/SIP
- CIP
- Cleaning method
- Manual / Automated
- Energy efficiency
- High automation potential
- Process flexibility
- Flexible design of algorithms casing
- Production output
- Up to 3,000 portions/min
- Biological compatibility
- Alginate casing
- Cleanability
- Easy to clean
- Abrasion resistance
- High durability
- Corrosion resistance (e.g. saline solutions)
- Resistant to saline environments
- Customization in terms of thickness,colour,and taste
- Customizable alginate
- Density/particle size
- Suitable for alginate paste feeding
- Product type
- Sausage-shaped products
- Product variety
- Meat,vegan,cheese,etc.
- Calibre range
- 8-32 mm
- Portion length
- from 40 mm
- Hanging unit with hook spacing
- 20 mm
- Alginate casing thickness
- Customisable
- Alginate casing colour
- Customisable
- Alginate casing taste
- Customisable
- Control panel type
- PLC-controlled
- Modular system upgrade
- Simple entry-level model upgrade
- Product hanging options
- Customisable