Linear conveyor tray sealing
Experience unparalleled flexibility and efficiency in tray sealing with high-speed integration, customizable to meet intricate production demands while ensuring product integrity through advanced Modified Atmosphere Packaging.
Seals and Packages Trays with Precision
The Proseal AP60 Tray Sealing Machine is a versatile and efficient packaging solution designed for a diverse range of industries including food, pharmaceuticals, and personal care. With its modular design, this machine offers flexibility in conveyor length and tray dimensions to meet specific production needs. Operating at speeds up to 240 packs per minute, the AP60 is well-suited for high-demand environments, handling products such as ready meals, dairy alternatives, and pharmaceutical items with ease.
This equipment excels in Modified Atmosphere Packaging (MAP), extending product shelf life by creating optimal packing conditions. The AP60 integrates seamlessly into existing production lines with its comprehensive automation features such as tray de-nesting, lid dispensing, and precise weighing. Its ESeal® technology significantly enhances energy efficiency, reducing consumption by 92% while providing robust sealing force.
Constructed with hygienic wash-down protection, the AP60 meets stringent food industry standards, ensuring safety and compliance. The machine supports real-time data connectivity for remote monitoring and adjustments, thereby enhancing operational efficiency. Available customization options, combined with Proseal’s engineering support, ensure the AP60 can be tailored to specific processing requirements, making it a valuable addition to any production line.
Benefits
- Increases production efficiency with speeds up to 240 packs per minute.
- Extends product shelf life using Modified Atmosphere Packaging capabilities.
- Reduces energy costs by 92% with ESeal® energy-efficient sealing technology.
- Enhances operational flexibility with customizable tray sizes and conveyor dimensions.
- Minimizes labor intervention through fully automated production line integration.
- Applications
- Sauces,Sandwiches,Bakery,Oils,Dairy,Seafood,Soups,Dairy alternatives,Seasonings,Personal care,Ready meals,Pet food,Fruits,Nuts,Baby food,Confectionery,Meat,Plant-based protein,Dressings,Poultry,Pharmaceutical
- End products
- Diced pineapples,Olive oil sachets,Ranch dressing cups,Vitamin supplements,Pork sausages,Chicken breast fillets,Chocolate truffles,Face cream jars,Cupcakes,Dry dog food,Almond milk,Tomato ketchup packets,Tofu blocks,Turkey and cheese sandwiches,Roasted almonds,Frozen lasagna,Yogurt cups,Smoked salmon,Chicken noodle soup,Fruit purees,Mixed herb spice packets
- Steps before
- Tray de-nesting,Filling,Weighing
- Steps after
- Packing,Labeling,Cooling,Post seal operations
- Input ingredients
- trays,tray de-nesters,lid dispensers,food products,films for sealing,auxiliary equipment
- Output ingredients
- sealed trays,modified atmosphere packaging (MAP),sealed ready meals,sealed fresh produce,sealed poultry,meat,and seafood,sealed desserts
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.
- Speed
- Up to 240 packs per minute
- Conveyor Type
- Linear
- Automation
- Fully automated
- Tray Seal Type
- Atmospheric,Gas Flush,Vacuum Gas
- Energy Efficiency
- 92% reduction in energy consumption
- Control System
- I-film intelligent film reel monitoring system
- Modular Design
- Customizable conveyor length,width,and tray pitch
- Sealing speed
- Up to 240 packs per minute
- Automation level
- Fully automated
- Tray and lid handling
- Automatic tray eject,dispensing,and lid placing
- Portability
- Fully portable and castor mounted
- Hygienic design
- Food industry approved hygienic construction
- Cleanability
- Wash-down protection
- Energy efficiency
- Eseal® system with a 92% reduction in energy consumption
- Flexibility
- Modular design for customizable conveyor length and width
- MAP option
- Free-flow gas flush for Modified Atmosphere Packaging
- Tray material compatibility
- Smooth Wall Foil,Plastic
- Machine footprint
- Customizable
- Modular design
- Yes
- Conveyor length,width
- Customizable
- Transportability
- Portable and castor mounted
- Control panel type
- Fully integrated with machine,tray and lid dispensers
- Conveyor customization
- Specify length and width for tray de-nesting and filling
- Tray pitch customization
- Variable pitch indexing conveyor
- Eseal® system
- Energy-efficient electric seal system
- Optional Control Integration
- De-nesters,fillers,multi-head weighers,laser coders,labelers
- EWON system
- Real-time data and error condition support
- I-film system
- Intelligent film reel monitoring and tension adjustment
- ProTect system
- Contactless machine login and audit trail