Ice cream filling solution for cups and cones
Optimize your ice cream production with a compact filling solution capable of handling diverse containers, ensuring precise filling, sealing, and decoration. Perfect for manufacturers seeking to streamline operations and elevate product presentation.
Fills and Seals Ice Cream and Sorbet Containers
The Tetra Pak Ice Cream Smart Filler A1 is a compact yet robust solution for ice cream manufacturers and food processing companies. This machine excels in filling and sealing ice cream, sorbet, and water-ice products into various containers such as cups, pints, and squeeze-up tubes. Built with a sturdy stainless steel frame, it ensures minimal vibration for consistent product quality. The filler features a high throughput capacity, with options ranging from 3,000 to 12,000 products per hour, depending on configuration. Designed for plug-and-play mobility, it easily integrates into existing production lines, offering flexible operation with quick changeovers thanks to programmable settings. The separated drive and production areas enhance food safety, and the machine’s design facilitates easy cleaning without tools. The Tetra Pak Ice Cream Smart Filler A1 prioritizes operator safety with comprehensive safety features and meets all relevant industry standards, making it a reliable choice for efficient, continuous ice cream production.
Benefits
- Enhances production efficiency with high speed and minimal downtime, accommodating up to 12,000 products per hour.
- Ensures food safety with separated drive and production areas and an easy-to-clean design.
- Reduces labor costs through tool-free changeovers and programmable settings for quick adjustments.
- Supports flexible operations with its compact plug-and-play mobility, fitting seamlessly into existing lines.
- Provides reliable quality control with a sturdy stainless steel construction, minimizing vibration during operation.
- Applications
- Dairy products,Sorbet,Ice cream,Water-ice products
- End products
- Ice cream cups,Water-ice squeeze-up tubes,Fruit sorbet cups,Single-serve sorbet containers,Ice cream pints,Small water-ice tubs
- Steps before
- Mixing,Homogenization,Chilling
- Steps after
- Topping,Heat-sealing,Lidding,Packaging
- Input ingredients
- ice cream,sorbet,water-ice
- Output ingredients
- cups,cones,squeeze-up tubes,small bulk containers
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Capacity
- 1-wide tub/cup setup
- 2-wide cone setup
- 7,200 products/hour
- 2-wide cup heat seal setup
- 6,000 products/hour
- 4-wide cup heat seal setup
- 12,000 products/hour
- Applications
- Ice cream,sorbet,and water-ice products
- Filling speed
- Up to 52 strokes with heat sealing
- Material
- Sturdy stainless steel frame
- Automation
- PLC-controlled
- Mobility
- Machine on wheels for flexible movement
- Lid sealing
- Temperature,pressure,and time-controlled heat sealing
- Safety
- Safety switch-controlled doors,CE regulations
- Hygiene
- Easy to clean,sloping stainless steel surfaces
- Separation
- Separate production and drive areas
- Tool requirement
- Minimal need for tools in parts change
- Automation level
- PLC / SCADA / Various SKUs
- Batch vs. continuous operation
- Batch / Inline Continuous
- Cleaning method
- CIP / Easy Cleaning Design
- Mobility
- Plug-and-play mobility
- Changeover time
- Minimal due to design
- Safety features
- Safety risk-assessed,CE regulations
- Tool-free adjustments
- Yes
- Production Area Separation
- Drive area separate from production area
- Abrasion resistance
- High
- Biological compatibility
- Food grade
- Cleanability
- High
- Corrosive resistance (e.g. acids)
- Stainless steel
- Density/particle size
- N/A
- Container size
- Small to medium
- Container shape
- Cup,cone,tube
- Product type
- Ice cream,sorbet,water-ice
- Machine footprint
- Compact
- Frame Construction
- Sturdy Stainless Steel Frame
- Mobility
- Plug-and-play mobility with wheels
- Surface Design
- Sloping surfaces in stainless steel
- Drive Area
- Sealed and separate from production area
- Compact footprint
- Small
- Control panel type
- HMI/Touchscreen
- Sealed drive area
- Yes
- Integration with other systems
- Yes