Capsule filling system with in-line weight control
Experience precise capsule filling with high-speed accuracy, designed for beverage manufacturers seeking efficient and reliable production.
Fills and Packages Beverage Capsules Efficiently
The CR-1P Linear Capsule Filling System from Opem is designed to meet the high demands of coffee and beverage capsule production. This system excels in precise dosing with a screw dispenser driven by a brushless servo motor, ensuring consistent filling accuracy of ± 0.2g. Capable of processing up to 75 capsules per minute, it is ideal for producing espresso, cappuccino, tea, hot chocolate, and energy drink capsules. Integrated inline weight control and feedback adjustment enhance product consistency, while its robust design allows for seamless integration into existing production lines. The CR-1P employs an empty capsule feeding system, featuring a random feeding mechanism and a denester for stacked capsules. It is engineered for continuous high-speed operations, making it suitable for the food and beverage, coffee, and packaging industries. Its design facilitates easy cleaning and maintenance, with options for upgrading with an integrated packaging machine for single or double bagging with inert gas injection, enhancing freshness and shelf-life.
Benefits
- Enhances production efficiency with a throughput of up to 75 capsules per minute.
- Maintains consistent product quality with precise filling accuracy of ± 0.2g.
- Integrates smoothly into existing lines, reducing setup times and operational interruptions.
- Improves product shelf-life with inert gas injection for packaging.
- Minimizes waste through in-line weight control and out-of-tolerance capsule rejection.
- Applications
- Instant beverages,Powdered drinks,Beverage capsules,Coffee capsules
- End products
- Espresso coffee capsules,Hot chocolate capsules,Cappuccino capsules,Instant coffee capsules,Tea capsules,Protein drink capsules,Energy drink capsules
- Steps before
- Random feeding of empty capsules,Denesting of stacked capsules
- Steps after
- In-line weight control,Rejection of out-of-tolerance capsules,Packaging in single/double bag,Inert gas injection
- Input ingredients
- empty capsules,inert gas
- Output ingredients
- filled capsules,packed capsules,single bag,double bag
- Market info
- Opem specializes in designing and manufacturing customized packaging machinery, particularly for the food and beverage industries. They are known for their innovative, high-quality, engineered-to-order systems that emphasize advanced technology and precision.
- Automation
- Integrated packaging machine
- Filling Accuracy
- ± 0.2 g
- Output
- Up to 75 capsules / minute
- Capsule Filling System
- Screw dispenser driven by brushless servo motor
- Empty Capsules Feeding System
- Random feeding
- In-line Weight Control
- Feedback adjustment and rejection of out-of-tolerance capsules
- Packaging Options
- Single and/or double bag with inert gas injection
- Working Mechanism
- Linear system with one lane
- Integrated Steps
- Denester for stacked capsules,Screw dispenser
- Automation Level
- Brushless servo motor control
- Output Capacity
- Up to 75 capsules/minute
- Filling Accuracy
- ± 0.2g
- Feedback Mechanism
- In-line weight control
- Rejection System
- Out-of-tolerance capsules
- Packaging Integration
- Single/double bag with inert gas injection
- Feed method
- Random feeding
- Denester
- For stacked capsules
- Screw dispenser
- Driven by brushless servo motor
- Dispenser type
- Screw dispenser with brushless servo motor
- Capsule feeding system
- Random feeding
- Denesting system
- Denester for stacked capsules
- Weight control
- In-line weight control with feedback adjustment
- Rejection system
- Rejection of out-of-tolerance capsules
- Bagging option
- Single and/or double bag with inert gas injection