2-way diverter for tablet and capsule filling

Ensure precision in tablet and capsule filling with seamless batch switching and dust control, enhancing efficiency in continuous production lines.

Diverts and Fills Tablets and Capsules

The KV2020 from Krämer AG is an electronically controlled diverter designed to optimize the continuous filling and processing of tablets and capsules in pharmaceutical and nutraceutical environments. This versatile system alternates between two batches seamlessly, ensuring minimal downtime during production. Compatible with a range of Krämer dedusters, the KV2020 can be integrated directly with tablet presses and capsule filling machines, offering flexibility in process control. With a capacity to convey up to 10,300,000 mini or micro-tablets per hour, it efficiently handles a spectrum of product sizes, from tiny granules to large effervescent tablets.

The device is engineered for the highest safety and hygiene standards, classified under ATEX Zone II 2D/- Db 140 °C and certified to OEB5 (<1 μg/m³) according to SMEPAC. Made from durable AISI 316L stainless steel, it includes options for Wash-in-Place systems, jam sensors, and various inlet and outlet adapters, providing compatibility with diverse production setups. The GMP and CE compliance underline its suitability for regulated industries, while the IP65-rated drive unit and housing ensure robust environmental protection. This system is ideal for manufacturers seeking efficient, automatic, and reliable solutions in tablet and capsule production.

Benefits

  • Ensures continuous production with automated batch alternation, minimizing downtime.
  • Enhances safety and compliance with ATEX and OEB5 certifications.
  • Integrates seamlessly with existing equipment, offering flexibility in process control.
  • Reduces contamination risks with optional Wash-in-Place capability.
  • Handles diverse product sizes efficiently, maximizing operational versatility.

General


Applications
Nutraceuticals,Capsules,Pharmaceutical tablets
End products
Calcium carbonate tablets,Effervescent vitamin d tablets,Probiotic capsules,Multivitamin capsules,Vitamin c tablets,Fish oil capsules,Herbal extract capsules,Protein supplements in capsule form,Aspirin tablets
Steps before
Steps after
Input ingredients
tablets,capsules,mini/micro-tablets,effervescent tablets
Output ingredients
tablets,capsules,mini/micro-tablets,effervescent tablets
Market info
Kraemer is known for designing and manufacturing customized engineered-to-order equipment for industrial applications, leveraging advanced engineering expertise to deliver high-quality, reliable solutions tailored to meet specific client needs in various sectors.

Technical Specifications


Automation
Electronically controlled
Control
Automatic
Power Supply
24 VDC
Peak current
0.5 A
Drive unit technology
Gear motor
Weight
4.3 kg
Water consumption
Ø6/4mm,16 l/min (p=2 bar)
Product inlet
DIN 50,2",2.5",3" Tri-clamp
Product outlet
ISO DN 50 Tri-clamp
Protection rating drive unit
IP65
Protection rating housing/controller
IP65
Processing of tablets (var. forms)
Ø3-35 mm
Processing of mini/micro-tablets
Ø1.5-3 mm
Processing of effervescent tablets
Ø25-35 mm
Processing of capsules
Nr. 4-00
Conveying speed mini/micro-tablets,lt
Ø2.5 mm
10'300'000 tabs/h
Conveying speed tablet Ø5 mm
6'300'000 tabs/h
Conveying speed tablet Ø13 mm
574'000 tabs/h
Conveying speed tablet Ø20 mm
240'000 tabs/h
Conveying speed tablet Ø25 mm
95'000 tabs/h
Conveying speed tablet Oblong 16.3 x 7.6 x 5.7 mm
770'000 tabs/h
Conveying speed capsule size Nr. 4
300'000 caps/h
Conveying speed capsule size Nr. 3
300'000 caps/h
Conveying speed capsule size Nr. 2
300'000 caps/h
Conveying speed capsule size Nr. 1
300'000 caps/h
Conveying speed capsule size Nr. 0
300'000 caps/h
Conveying speed capsule size Nr. 00
250'000 caps/h

Operating Characteristics


Automation level
PLC / Automatic
Batch vs. continuous operation
Continuous
CIP/SIP
Wash-in-Place (WIP) option available
Cleaning method
Automatic
Changeover time
Not specified

Material Compatibility


Abrasion resistance
AISI 316L
Cleanability
WIP (Wash-in-Place)
Corrosive resistance (e.g. acids)
AISI 316L
Density/particle size
Tablets Ø3-35 mm,Capsules Nr. 4-00

Product type Characteristics


Processing type
Effervescent,Mini/Micro tablets
Filling purpose
Capsules,Tablets


ATEX certification
II 2D/- Db 140 °C
OEB Level
OEB5 (<1 μg/m³)

Physical Characteristics


Machine Weight
4.3 kg
Number of Outlets
2
Product Inlet Size
DIN 50,2",2.5",3" tri-clamp
Product Outlet Size
ISO DN 50 tri-clamp
Protection Rating
IP65

Custom Options


Control panel type
Automatic
Option inlet adapter
Yes
Option outlet adapter
Yes
Option mini/micro-tablets
Yes
Option WIP manual/auto
Yes
Option jam sensors
Yes
Option filling level sensors
Yes
Option validation documentation
Yes
Option material certificates
Yes