2-way diverter for tablet and capsule filling
Ensure precision in tablet and capsule filling with seamless batch switching and dust control, enhancing efficiency in continuous production lines.

Diverts and Fills Tablets and Capsules
The KV2020 from Krämer AG is an electronically controlled diverter designed to optimize the continuous filling and processing of tablets and capsules in pharmaceutical and nutraceutical environments. This versatile system alternates between two batches seamlessly, ensuring minimal downtime during production. Compatible with a range of Krämer dedusters, the KV2020 can be integrated directly with tablet presses and capsule filling machines, offering flexibility in process control. With a capacity to convey up to 10,300,000 mini or micro-tablets per hour, it efficiently handles a spectrum of product sizes, from tiny granules to large effervescent tablets.
The device is engineered for the highest safety and hygiene standards, classified under ATEX Zone II 2D/- Db 140 °C and certified to OEB5 (<1 μg/m³) according to SMEPAC. Made from durable AISI 316L stainless steel, it includes options for Wash-in-Place systems, jam sensors, and various inlet and outlet adapters, providing compatibility with diverse production setups. The GMP and CE compliance underline its suitability for regulated industries, while the IP65-rated drive unit and housing ensure robust environmental protection. This system is ideal for manufacturers seeking efficient, automatic, and reliable solutions in tablet and capsule production.
Benefits
- Ensures continuous production with automated batch alternation, minimizing downtime.
- Enhances safety and compliance with ATEX and OEB5 certifications.
- Integrates seamlessly with existing equipment, offering flexibility in process control.
- Reduces contamination risks with optional Wash-in-Place capability.
- Handles diverse product sizes efficiently, maximizing operational versatility.
- Applications
- Nutraceuticals,Capsules,Pharmaceutical tablets
- End products
- Calcium carbonate tablets,Effervescent vitamin d tablets,Probiotic capsules,Multivitamin capsules,Vitamin c tablets,Fish oil capsules,Herbal extract capsules,Protein supplements in capsule form,Aspirin tablets
- Steps before
- Steps after
- Input ingredients
- tablets,capsules,mini/micro-tablets,effervescent tablets
- Output ingredients
- tablets,capsules,mini/micro-tablets,effervescent tablets
- Market info
- Kraemer is known for designing and manufacturing customized engineered-to-order equipment for industrial applications, leveraging advanced engineering expertise to deliver high-quality, reliable solutions tailored to meet specific client needs in various sectors.
- Automation
- Electronically controlled
- Control
- Automatic
- Power Supply
- 24 VDC
- Peak current
- 0.5 A
- Drive unit technology
- Gear motor
- Weight
- 4.3 kg
- Water consumption
- Ø6/4mm,16 l/min (p=2 bar)
- Product inlet
- DIN 50,2",2.5",3" Tri-clamp
- Product outlet
- ISO DN 50 Tri-clamp
- Protection rating drive unit
- IP65
- Protection rating housing/controller
- IP65
- Processing of tablets (var. forms)
- Ø3-35 mm
- Processing of mini/micro-tablets
- Ø1.5-3 mm
- Processing of effervescent tablets
- Ø25-35 mm
- Processing of capsules
- Nr. 4-00
- Conveying speed mini/micro-tablets,lt
- Ø2.5 mm
- 10'300'000 tabs/h
- Conveying speed tablet Ø5 mm
- 6'300'000 tabs/h
- Conveying speed tablet Ø13 mm
- 574'000 tabs/h
- Conveying speed tablet Ø20 mm
- 240'000 tabs/h
- Conveying speed tablet Ø25 mm
- 95'000 tabs/h
- Conveying speed tablet Oblong 16.3 x 7.6 x 5.7 mm
- 770'000 tabs/h
- Conveying speed capsule size Nr. 4
- 300'000 caps/h
- Conveying speed capsule size Nr. 3
- 300'000 caps/h
- Conveying speed capsule size Nr. 2
- 300'000 caps/h
- Conveying speed capsule size Nr. 1
- 300'000 caps/h
- Conveying speed capsule size Nr. 0
- 300'000 caps/h
- Conveying speed capsule size Nr. 00
- 250'000 caps/h
- Automation level
- PLC / Automatic
- Batch vs. continuous operation
- Continuous
- CIP/SIP
- Wash-in-Place (WIP) option available
- Cleaning method
- Automatic
- Changeover time
- Not specified
- Abrasion resistance
- AISI 316L
- Cleanability
- WIP (Wash-in-Place)
- Corrosive resistance (e.g. acids)
- AISI 316L
- Density/particle size
- Tablets Ø3-35 mm,Capsules Nr. 4-00
- Processing type
- Effervescent,Mini/Micro tablets
- Filling purpose
- Capsules,Tablets
- ATEX certification
- II 2D/- Db 140 °C
- OEB Level
- OEB5 (<1 μg/m³)
- Machine Weight
- 4.3 kg
- Number of Outlets
- 2
- Product Inlet Size
- DIN 50,2",2.5",3" tri-clamp
- Product Outlet Size
- ISO DN 50 tri-clamp
- Protection Rating
- IP65
- Control panel type
- Automatic
- Option inlet adapter
- Yes
- Option outlet adapter
- Yes
- Option mini/micro-tablets
- Yes
- Option WIP manual/auto
- Yes
- Option jam sensors
- Yes
- Option filling level sensors
- Yes
- Option validation documentation
- Yes
- Option material certificates
- Yes