Capsule filler for multi-product dosing
Achieve precision and flexibility in capsule filling with a system designed for high-speed dosing of diverse ingredients, ensuring precise weight control and minimal waste, perfect for complex formulations.

Fills and Weighs Capsules with Precision
The ADAPTA series from IMA Group, including the ADAPTA 50, 100, and 200 models, revolutionizes capsule filling by offering unparalleled design flexibility and high-speed precision. This capsule filler is capable of processing up to 200,000 capsules per hour, efficiently handling multiple product types such as powders, granules, liquids, and solids within hard gelatine capsules. It excels in multi-product dosing, allowing up to five distinct ingredients per capsule, ensuring precise weight control with integrated advanced sensors and algorithms for real-time monitoring and adjustment.
Ideal for pharmaceutical and nutraceutical industries, ADAPTA is engineered for applications such as time-release nutraceutical and probiotic supplement capsules, as well as powder-filled antibiotic and sustained-release medication capsules. The machine’s plug-and-play dosing units facilitate easy configuration changes, supporting dynamic production environments.
Equipped with an advanced PLC system, the ADAPTA series ensures seamless integration into production lines, featuring remote monitoring capabilities. Its efficient use of electrical motorization and smart gravimetric scales enhances dosing accuracy and reduces product waste, proving energy-efficient with reduced consumption rates. Available options in materials, such as corrosion-resistant alloys, cater to GMP and FDA compliance needs in pharmaceutical applications. Designed for ease of cleaning and maintenance, the machine includes features like a removable dosing unit, facilitating straightforward operations and minimizing downtime.
Benefits
- Enhances production efficiency with high-speed capsule filling up to 200,000 units per hour.
- Ensures consistent product quality with integrated 100% weight control and individual dosage verification.
- Offers operational flexibility with interchangeable dosing units for diverse product formulations.
- Minimizes waste and improves yield through advanced self-adjusting algorithms.
- Simplifies maintenance with easy access to components and straightforward cleaning procedures.
- Applications
- Vitamins,Supplements,Pharmaceutical tablets,Hard gelatine capsules,Nutraceuticals,Pharmaceutical powder,Pharmaceuticals
- End products
- Capsules with multiple vitamins,Probiotic supplement capsules,Analgesic tablet capsules,Herbal supplement capsules,Powder-filled antibiotic capsules,Time-release nutraceutical capsules,Sustained-release medication capsules,Multi-ingredient dietary capsules
- Steps before
- Dispensing,Blending,Granulation
- Steps after
- Inspection,Labeling,Packaging
- Input ingredients
- powder,pellets,tablets,minitablets,liquids,empty capsules
- Output ingredients
- filled capsules,capsules with multiple products,weight controlled capsules
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Maximum output (capsules/hour)
- 50,000 / 100,000 / 200,000
- Number of capsules per cycle
- 7 / 12 / 24
- Capsule size
- 5-000,DB,E-AA,DB.A
- Maximum installed power
- 12.5 kW / 17 kW / 18 kW
- Aspiration
- 4,800 litres/minute – 3,100 mm H₂O / 9,500 litres/minute – 3,200 mm H₂O
- Compressed air
- 100 litres/minute – 6 bar / 115 litres/minute – 6 bar
- Vacuum
- 100 m³/h – 3 mbar (abs.) / 165 m³/h – 3 mbar (abs.)
- Standard voltage
- 400 V – 50 Hz
- Weight
- 1,300 kg / 2,150 kg / 2,500 kg
- Multi product dosing
- Powder,pellets,tablets,minitablets,liquids
- Configuration flexibility
- Reversible/interchangeable dosing units
- Weight control
- 100% control of gross and/or net weight
- Advanced control
- Advanced machine learning for self-adjustment
- Product rejection
- Single rejection of out-of-spec products
- Automation level
- Electrical motorization,endless adjustment
- Capsule filling speed
- 50,000 to 200,000 capsules/hour
- Cleaning method
- Easy access for straightforward cleaning
- Production control
- In-process control with individual product dosage checking
- No-fill bypass
- Prevents product waste if capsule body is absent
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Control panel type
- Advanced sensors with evaluation algorithms
- Integration possibilities
- Advanced Control Strategies,machine learning functions
- Filling unit adjustment
- Electric motorization,endless adjustment capability
- Dosing unit versatility
- Reversible/interchangeable,plug and play
- Capsule filling combinations
- Over two hundred possible dosing combinations