High-speed capsule filling system
Maximize production efficiency with high-speed capsule filling designed for precise dosing and seamless integration into your existing lines, ensuring consistent quality and output up to 960 capsules per minute.
Fills and Processes Capsules at High Speed
The PEGASO CR-8+8P encapsulator from Opem is designed to meet the high-speed demands of the food and beverage industry, particularly for coffee and nutraceutical capsules. This system is unique due to its lineal configuration with a double index, providing a robust solution for operations requiring continuous and reliable precision filling. The powerful cam shaft mechanics are housed in the lower part of the unit, enhancing stability across multi-shift operations.
With a throughput of up to 960 capsules per minute, it efficiently processes solid, powder, and granular products into various capsule types, including espresso, lungo, decaf coffee, and a range of supplements and vitamins. The machine seamlessly integrates into existing lines, featuring random feeding, denesting, and screw dispensing driven by brushless servo motors. An in-line weight control system ensures filling accuracy within ± 0.2g, with automatic feedback adjustments and rejection of out-of-tolerance capsules.
The system supports PLC-controlled automation for enhanced operational efficiency and offers engineering customization to fit specific production requirements. Its sturdy build delivers long-term durability, making it a cost-effective filling solution for capsule production facilities.
Benefits
- Increases production efficiency with a high output of up to 960 capsules per minute.
- Ensures consistent product quality through precise filling and in-line weight control.
- Minimizes operational downtime with robust mechanics designed for continuous multi-shift use.
- Supports seamless integration into existing production lines due to customizable configurations.
- Reduces labor costs with automated, PLC-controlled operations.
- Applications
- Pharmaceutical capsules,Supplements,Vitamins,Nutraceuticals,Coffee capsules,Capsules
- End products
- Lungo coffee capsules,Omega-3 fish oil capsules,Vitamin d capsules,Herbal extract capsules,Probiotic capsules,Espresso capsules,Multivitamin supplements,Decaf coffee capsules
- Steps before
- Capsule production,Capsule sorting,Ingredient preparation,Material feeding
- Steps after
- Capsule packing,Quality control,Batch labeling,Storage
- Input ingredients
- empty capsules,stacked capsules
- Output ingredients
- filled capsules,960 capsules/minute
- Market info
- Opem specializes in designing and manufacturing customized packaging machinery, particularly for the food and beverage industries. They are known for their innovative, high-quality, engineered-to-order systems that emphasize advanced technology and precision.
- Capsule filling speed
- Up to 960 capsules/minute
- Filling accuracy
- ±0.2g
- Automation
- Brushless servo motor,In-line weight control,Feedback adjustment
- Mechanical Construction
- Sturdy,Durable
- Feeding system
- Random feeding,Denester for stacked capsules
- Capsule rejection
- Out-of-tolerance rejection
- Cam shaft
- Powerful,located in unit's lower part
- Working mechanism
- Lineal with double index
- Capsule feeding system
- Random feeding
- Denester
- For stacked capsules
- Dispenser drive type
- Brushless servo motor
- Filling precision
- ± 0.2g
- Weight control
- In-line with feedback adjustment
- Rejection system
- Out-of-tolerance capsules
- Filling purpose
- Capsule filling
- Discharge method
- Denester for stacked capsules
- Feeding system
- Random feeding
- Precision filling
- ± 0.2g
- Control type
- Brushless servo motor
- Control panel type
- HMI/PLC
- Integration possibilities
- Stacked capsule denester
- Dispenser type
- Screw dispensers driven by brushless servo motor
- Precision filling
- ± 0.2g
- Feedback adjustment
- In-line weight control with feedback adjustment