Aseptic filling system for bag-in-box containers
Ensure sterility and precision in filling aseptic liquid products, with seamless integration into existing bag-in-box systems, optimizing your production line for high-speed and contamination-free operations.
Fills and Sterilizes Aseptic Bulk Containers
The fillasept® IBC Filling System from GEA is engineered for precise aseptic filling of liquid products into industrial bulk containers. Its unique design features a fully sterilizable filling head with a dead leg-free configuration, ensuring thorough cleaning and sterilization of all product contact parts. Integrated with a Siemens S7 control system, it offers customizable parameters for diverse processing needs, including sterilization, rinsing, and continuous filling operations. This system addresses the stringent contamination controls required in the food, beverage, and pharmaceutical industries, meeting the demands for high-speed, standalone operation. Capable of filling 100–1,000 L containers, it utilizes an intelligent scale and WiFi communication for precise filling measurements. The use of FDA-approved sealing materials and stainless steel construction guarantees product safety and system durability. Suitable for a range of applications, it facilitates the aseptic handling of products like juice concentrates, pharmaceutical syrups, and liquid dairy products.
Benefits
- Ensures contamination-free filling with fully sterilizable and drainable components.
- Enhances operational efficiency with programmable touch-screen controls.
- Guarantees precise filling accuracy through integrated scale and wireless communication.
- Reduces cleaning downtime with CIP/SIP capabilities.
- Complies with FDA standards ensuring product safety.
- Applications
- Food,Liquid formulations,Aseptic bulk containers,Beverage,Chemical,Dairy,Pharmaceutical
- End products
- Cream,Pharmaceutical syrups,Liquid pharmaceuticals,Milk,Infant formula,Chemical reagents,Liquid soap,Salad dressings,Juice concentrates,Aseptic beverages,Sterile saline solutions,Liquid chocolate,Liquid egg products,Aseptic fruit pulp
- Steps before
- Purification,Cleaning,Preparation
- Steps after
- Packing,Sterilization,Quality Control
- Input ingredients
- industrial bulk containers,bag-in-box containers,hot water,process media
- Output ingredients
- filled bag-in-box containers,aseptic filling,sterilized containers
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Nominal diameter
- DN50
- Operating temperature
- 0 – 150°C (32 – 302°F)
- Nominal pressure
- 6 bar (87 psi)
- Dimensioning (L x W x H)
- 1,200 x 800 x 1,460 mm (47.25 x 31.5 x 57.5 inch)
- Bin sizes
- 100 – 1,000 L (26 – 265 gal)
- Filling capacity
- Approx. 6 bins of 1,000 L/h (approx. 6 bins of 265 gal/h)
- Product loss / filling
- 0.65 L (0.17 gal)
- Supply voltage
- 100 – 230 V AC
- Communication
- Wireless connection
- Working mechanism
- Aseptic filling
- Integrated steps
- Sterilization,filling,rinsing
- CIP/SIP principles
- CIP/SIP with hot water
- Batch vs. continuous operation
- Batch
- Automation level
- PLC-controlled
- Machine Footprint
- 1,200 x 800 x 1,460 mm
- Bin Size Range
- 100 – 1,000 L
- Nominal Diameter
- DN50
- Operating Temperature
- 0 – 150°C (32 – 302°F)
- Discharge Method
- Specially Designed Filling Head
- Square Pipe Frame
- AISI 304
- Control panel type
- Siemens S7
- Integration possibilities
- Touch screen,Programmable parameters
- Automation level
- PLC-controlled
- Communication
- Wireless connection (WiFi)
- Process adaptability
- Freely programmable CIP/SIP settings
- Filling head adjustability
- Flexible piping and special wheel wagon