Portioning and filling system for sausage production

Achieve precise portioning and efficient filling for a diverse range of food products with this versatile system, designed to maintain product integrity while adapting quickly to varied production demands.

Portions and Fills Diverse Food Products

The RS 110 from Risco is a compact and versatile vacuum filler designed for small to medium-scale food production. This equipment excels in handling diverse applications, including sausage, ham, mortadella, ground meat, bakery, and dairy products. With a throughput of up to 2,800 kg per hour, it utilizes continuous vacuum filling to ensure precise portioning and minimal waste. The RS 110 integrates seamlessly into existing production lines, featuring an intuitive HMI that supports up to 100 programmable filling parameters for rapid setup and changeovers. Constructed with durable materials, it offers low maintenance costs and the ability to pair with various accessories, such as twist-linkers and clipping machines, to meet evolving production demands.

Benefits

  • Enhances production flexibility with rapid program changeover capabilities.
  • Improves product consistency through precise portioning and filling processes.
  • Streamlines operations with compact design and easy integration into existing systems.
  • Lowers operating costs with efficient energy use and reduced maintenance requirements.
  • Adapts to future production needs with a broad range of compatible accessories.

General


Applications
Ham products,Pet food,Bakery,Mortadella products,Fruit and vegetables,Sausage products,Ground meat,Dairy products,Fish
End products
Fruit purees,Mortadella slices,Fish cakes,Ground beef patties,Bratwurst,Bread dough,Ham slices,Canned cat food,Salami,Vegetable pastes,Cheese fillings,Canned dog food
Steps before
Raw material preparation,Ingredient mixing,Grinding
Steps after
Portioning,Clipping,Packaging,Quality control
Input ingredients
sausage products,ham,mortadella,meat,bakery products,dairy products,fish,fruit,vegetables,pet food
Output ingredients
portioning sausage,filling sausage,linked products,clipped products,formed products,ground meat
Market info
Risco is known for manufacturing industrial equipment, particularly for meat processing and food production. They specialize in innovative vacuum fillers, portioning systems, and stuffing machines, recognized for quality, reliability, and advanced technology in the food processing industry.

Technical Specifications


Production per hour
2,800 kg/h
Portioning speed
400 pcs/min
Filling pressure
35 bar max
Installed power
5 kW
Hopper capacity
70-165 liters

Operating Characteristics


Working mechanism
Vacuum filling
Batch vs. continuous operation
Continuous
Changeover time
Rapid programming or recall during production
Automation level
PLC with multifunction HMI
Cleaning method
Low maintenance
Production flexibility
High

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Compact footprint
Minimum overall dimensions
Hopper capacity
70 – 165 liters
Control panel type
Multifunction HMI with icons
Discharge method
Vacuum filler

Custom Options


Control panel type
Multifunction HMI with icons
Program storage
Up to 100 different programs
Integration possibilities
Compatible with a range of Risco accessories
Compact footprint
Minimum overall dimensions