Portioning and filling system for sausage production
Achieve precise portioning and efficient filling for a diverse range of food products with this versatile system, designed to maintain product integrity while adapting quickly to varied production demands.
Portions and Fills Diverse Food Products
The RS 110 from Risco is a compact and versatile vacuum filler designed for small to medium-scale food production. This equipment excels in handling diverse applications, including sausage, ham, mortadella, ground meat, bakery, and dairy products. With a throughput of up to 2,800 kg per hour, it utilizes continuous vacuum filling to ensure precise portioning and minimal waste. The RS 110 integrates seamlessly into existing production lines, featuring an intuitive HMI that supports up to 100 programmable filling parameters for rapid setup and changeovers. Constructed with durable materials, it offers low maintenance costs and the ability to pair with various accessories, such as twist-linkers and clipping machines, to meet evolving production demands.
Benefits
- Enhances production flexibility with rapid program changeover capabilities.
- Improves product consistency through precise portioning and filling processes.
- Streamlines operations with compact design and easy integration into existing systems.
- Lowers operating costs with efficient energy use and reduced maintenance requirements.
- Adapts to future production needs with a broad range of compatible accessories.
- Applications
- Ham products,Pet food,Bakery,Mortadella products,Fruit and vegetables,Sausage products,Ground meat,Dairy products,Fish
- End products
- Fruit purees,Mortadella slices,Fish cakes,Ground beef patties,Bratwurst,Bread dough,Ham slices,Canned cat food,Salami,Vegetable pastes,Cheese fillings,Canned dog food
- Steps before
- Raw material preparation,Ingredient mixing,Grinding
- Steps after
- Portioning,Clipping,Packaging,Quality control
- Input ingredients
- sausage products,ham,mortadella,meat,bakery products,dairy products,fish,fruit,vegetables,pet food
- Output ingredients
- portioning sausage,filling sausage,linked products,clipped products,formed products,ground meat
- Market info
- Risco is known for manufacturing industrial equipment, particularly for meat processing and food production. They specialize in innovative vacuum fillers, portioning systems, and stuffing machines, recognized for quality, reliability, and advanced technology in the food processing industry.
- Production per hour
- 2,800 kg/h
- Portioning speed
- 400 pcs/min
- Filling pressure
- 35 bar max
- Installed power
- 5 kW
- Hopper capacity
- 70-165 liters
- Working mechanism
- Vacuum filling
- Batch vs. continuous operation
- Continuous
- Changeover time
- Rapid programming or recall during production
- Automation level
- PLC with multifunction HMI
- Cleaning method
- Low maintenance
- Production flexibility
- High
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Compact footprint
- Minimum overall dimensions
- Hopper capacity
- 70 – 165 liters
- Control panel type
- Multifunction HMI with icons
- Discharge method
- Vacuum filler
- Control panel type
- Multifunction HMI with icons
- Program storage
- Up to 100 different programs
- Integration possibilities
- Compatible with a range of Risco accessories
- Compact footprint
- Minimum overall dimensions