Aseptic filler for fluids, concentrates, and particulates
Optimize your fluid and concentrate filling process with a high-speed aseptic solution that ensures sterile integrity without chemical intervention, tailored for diverse packaging standards across various products.
Fills and Sterilizes Liquid Foods Efficiently
The AF2000 IMPERIAL Aseptic Filler from JBT is a versatile machine designed for high-speed filling and sterilization of liquid food products. It features a “steam only” sterilization system for the filler heads, eliminating the need for chemicals or sterile gases, ensuring a contamination-free environment. Ideal for juices, vegetable smoothies, and tomato products, it effectively processes products with a pH of less than 4.5. The machine operates efficiently, with working speeds ranging from 5-12 bags per hour for a single head up to 60 bags per hour with the triple head. This system is PLC-controlled, offering a self-diagnostic operational mode for seamless integration into your production line. Engineered to fill pre-sterilized bags of 220 liters or 1,200 liters, its aseptic filling chamber can be opened without losing the aseptic condition. The design supports various packing standards while ensuring sanitation via an automatic Clean-in-Place (CIP) system, facilitating easy maintenance.
Benefits
- Enhances production speed and efficiency with high throughput capabilities.
- Reduces contamination risk through "steam only" sterilization, eliminating the need for chemicals.
- Simplifies integration into existing lines with its PLC-controlled, self-diagnostic operations.
- Decreases maintenance time and costs with an automatic Clean-in-Place system.
- Supports varied packaging needs with adjustable filling capabilities for different bag sizes.
- Applications
- Beverages,Tomato processing,Juices,Vegetable processing,Fruit
- End products
- Fruit purees,Apple juice,Concentrated fruit juice,Lemonade,Orange juice,Canned tomato paste,Vegetable smoothies,Carrot juice,Tomato sauce,Mixed fruit juice,Diced tomatoes
- Steps before
- Juice Extraction,Concentration,Mixing,Purification
- Steps after
- Packaging,Sealing,Labeling,Transportation
- Input ingredients
- fluids,concentrates,particulate products,products with pH <4.5
- Output ingredients
- 220 liters (60 gallons) pre-sterilized bags,1,200 liters (300 gallons) pre-sterilized bags
- Market info
- JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.
- Working Speed
- 5-12 bags/hour (single head),30-60 bags/hour (triple head)
- Drum Size
- 220 liters (60 gallons),1,200 liters (300 gallons)
- Automation
- PLC-controlled
- Process pH
- < 4.5
- Head Configuration
- Single head,twin head,triple head
- Sterilization Method
- Steam only
- Processing Capability
- Fluids,concentrates,particulate products
- Automation Level
- PLC controlled,self-diagnostic operational mode
- CIP/SIP
- Automatic clean-in-place system
- Cleaning Method
- CIP,without chemicals or sterile gases
- Corrosive resistance (e.g. acids)
- Yes
- Biological compatibility
- Aseptic conditions
- Cleanability
- Automatic clean-in-place system
- Density/particle size
- Fluids,concentrates,particulate products
- Machine Footprint
- Not specified
- Discharge Method
- Pallet Filling
- Control Panel Type
- PLC-controlled
- Drum Size
- 220 L (60 gallons) / 1,200 L (300 gallons)
- Filling Heads
- Single,Twin,Triple Head Options
- Control Panel Type
- PLC
- Bag Capacity
- 220 Liters (60 Gallons) / 1,200 Liters (300 Gallons)
- Packing Standards
- Various Products