Interchangeable tool stainless steel kneader
Streamline your batch processing with this flexible mixing technology that offers precise control over stirring, mixing, and beating operations—ideal for producing large-scale batches of creams, fillings, and pharmaceutical granules efficiently.
Mixes, Beats, and Blends Diverse Materials
The PSPVW from DIOSNA is a versatile stainless steel kneader that combines the functionality of a spiral mixer with that of a planetary mixer, featuring practical interchangeable tools. Designed for the food, pharmaceuticals, and cosmetics industries, it excels in producing large batches of cheesecake fillings, creams, and industrial doughs, among other products. The system offers infinite variability in bowl and tool speeds, programmable via a touchscreen interface with up to 40 levels of operation. Equipped with a hydraulic tong lock and an extendable bowl trolley, the PSPVW supports both stationary and mobile configurations. Its integration with a frequency converter allows separate motor control, enhancing flexibility and processing efficiency. The unit’s stainless steel construction offers durability and resistance to corrosion, complying with industry standards for safety and hygiene. It simplifies operations with a quick tool change via bayonet lock and supports batch processes through manual and programmable modes, ensuring fast turnaround and consistency in product quality.
Benefits
- Enhances production efficiency by allowing large batch processing, reducing operational time.
- Offers process flexibility with programmable settings for precise, repeatable results.
- Facilitates easy maintenance and operation with quick tool changes and hydraulic locking.
- Minimizes contamination risk with stainless steel construction, ensuring compliance with industry hygiene standards.
- Integrates seamlessly with IoT solutions for advanced process monitoring and control.
- Applications
- Food,Feed,Dough,Fine chemicals,Pharma solids,Pre-dough,Cosmetics
- End products
- Cosmetic creams,Starter cultures,Animal feed additives,Quark masses,Fine chemical mixtures,Sand masses,Industrial doughs,Pre-dough starters,Puddings,Cheesecake filling,Creams,Pharmaceutical granules
- Steps before
- Weighing ingredients,Pre-mixing
- Steps after
- Filling applications,Packaging
- Input ingredients
- all-in masses,sand masses,quark masses,creams,fillings,puddings,cheesecake ingredients
- Output ingredients
- beaten masses,blended creams,whipped fillings,mixed puddings,weighed cheesecake batch
- Market info
- Diosna is known for its expertise in manufacturing industrial dough mixing machines and systems, primarily for the bakery and food industries, showcasing a strong reputation for innovation, quality, and reliable engineered-to-order mixing solutions.
- Tool Change Mechanism
- Bayonet lock
- Control Interface
- Touchscreen
- Programmable Levels
- Up to 40 levels
- Speed Selection
- Freely selectable per stage
- Batch Quantity
- Over 200 kg
- Tool and Bowl Speed
- Infinitely variable
- Mobility
- Mobile or stationary with extendable bowl
- Material
- Stainless steel
- Hydraulic Tong Lock
- Yes
- Integration
- IoT compatible with PLC design
- Frequency Converter
- Integrated
- Bowl Motor Control
- Separate control
- Mould Motor Control
- Separate control
- Working mechanism
- Spiral mixer and beater combination
- Tool change
- Quick via bayonet lock
- Automation level
- Touchscreen programming
- Operation mode
- Mobile/Stationary
- Flexibility
- Infinitely variable speed control
- Batch vs. continuous operation
- Batch
- Cleaning method
- Manual
- Integrated steps
- Weighing and whipping in one step
- IoT Capability
- PLC design for IoT docking
- Interchangeable tools
- Yes
- Mount type
- Hydraulic tong lock
- Programming flexibility
- Up to 40 levels
- Abrasion resistance
- Stainless steel
- Cleanability
- Stainless steel components
- Corrosive resistance (e.g. acids)
- Stainless steel
- BIO Certificate
- Yes
- FSSC 22000
- Yes
- ISO 9001
- 2015
- Discharge method
- Hydraulic tong lock
- Control panel type
- Touchscreen with PLC design
- Material Construction
- Stainless steel
- Machine Type
- Mobile or stationary
- Tool Change Mechanism
- Bayonet lock
- Size
- Large batch capability (e.g.,200 kg cheesecake in one batch)
- Tool Change Mechanism
- Quick change via bayonet lock
- Control System
- Touchscreen with programming capability
- Integration Capability
- PLC design and IoT solution docking
- Bowl Configuration
- Mobile or stationary with extendable bowl
- Material Option
- Stainless steel