Single rotary tablet press

Streamline your tablet production with enhanced efficiency and precision, ensuring consistent tablet quality and reliable output, even with challenging formulations like abrasive or poor-flow powders.

Compresses Tablets with Precision and Speed

ACG’s LEGACY 6100 is a single-rotary tablet compression machine designed to meet the rigorous demands of pharmaceutical and nutraceutical production. It excels in compressing monolayer tablets and Multiple-Unit Particulate Systems (MUPS), reducing segregation and enhancing tablet uniformity. The machine accommodates abrasive, corrosive, and poor-flow ingredients, providing consistent tablet quality with minimal crushing. It features an interchangeable turret design enabling rapid changeovers, optimizing throughput up to 402,000 tablets per hour. The largest feeder coverage in its class facilitates precise dosing, while the advanced PARAMOUNT turret design boosts output by 27%. With a 290 mm compaction roller, the LEGACY 6100 ensures effective compression through extended dwell time. Fully automated, it integrates seamlessly into existing lines with precise sorting and sampling capabilities, ensuring tablets meet all specification criteria. Built with GMP compliance in mind, it supports efficient cleaning and maintenance routines.

Benefits

  • Enhances production efficiency by increasing tablet output up to 27%.
  • Ensures consistent tablet uniformity, reducing product variability and waste.
  • Minimizes downtime with quick turret changeovers for diverse tablet shapes.
  • Provides accurate dosing for reliable high-speed operations.
  • Complies with GMP standards, ensuring quality and safety in production.

General


Applications
Monolayer tablets,Nutraceuticals,Granules,Mups,Pharmaceuticals
End products
Ibuprofen tablets,Calcium carbonate tablets,Vitamin d tablets,Protein powder tablets,Fish oil softgels,Probiotic capsules,Herbal supplement tablets,Multivitamin supplements,Cough suppressant tablets,Aspirin tablets
Steps before
Granulation,Blending,Mixing
Steps after
Coating,Blister packaging,Inspection,Cartoning
Input ingredients
pharmaceutical granules,nutraceutical granules,MUPS,powder,abrasive ingredients,corrosive ingredients,challenging formulations
Output ingredients
monolayer tablets,tablets of all shapes and sizes,uniform tablets,tablets with dependable dissolution profiles
Market info
ACG World is known for its expertise in manufacturing pharmaceutical and nutraceutical processing and packaging machinery, offering innovative equipment solutions and maintaining a strong reputation for quality and reliability in the global market.

Technical Specifications


Punch type
DB,BBB,BBS
Punch stations
37,45,61,67
Output
222,000 to 402,000 tablets/hr
Maximum tablet diameter
11 mm to 25 mm
Feeder coverage
Up to 9 feeders
Compaction roller diameter
290 mm
Increase in output
Up to 27%

Operating Characteristics


Compression Operation Type
Single Rotary
Automation Level
Fully Automated
Changeover Efficiency
Quick and Easy
Sorting and Sampling Mechanism
Precise Single Sorting
Dosing Accuracy
High-speed Production
Tablet Uniformity
Improved Tablet Uniformity
Feeder Coverage Capacity
Up to 9 Feeders

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Compact
Turret design
Interchangeable
Feeder coverage
Up to 9 feeders
Compaction rollers diameter
290 mm
Control panel type
Fully Automated

Custom Options


Interchangeable turret design
Quick,easy changeover
Specialised kits for MUPS
Abrasive/corrosive formulations
Control panel type
Fully automated
Feeder coverage
Up to 9 feeders