Cakes and pastry fill injector
Achieve precise and efficient filling of a variety of bakery products, minimizing waste and downtime, while enhancing the productivity of semi-automatic and continuous production lines.
Injects Fillings into Baked Products
The multi-piston injector models DPCI, DPI, DFI, and DT from GEA offer tailored solutions for precise filling of baked products such as cupcakes, cream-filled cakes, and croissants. These injectors stand out due to their robust design and integration capabilities within high-capacity bakery production lines. By employing volumetric cylinders, each model ensures consistent injection accuracy and product quality. Applications range widely across bakery items including pastries and muffins, with a throughput that accommodates continuous and semi-automatic operations.
These injectors feature options such as brushless motorization for enhanced control over the injection process, reducing waste and downtime with features like ‘no product, no fill.’ Energy efficiency is achieved through optimized motor controls, and the availability of automatic cleaning-in-place (CIP) systems minimizes manual intervention while maximizing hygiene standards. Constructed to seamlessly integrate into existing production lines, the equipment meets industry requirements for reliability and precision. The variety of models allows for customization of features to fit specific production needs, supported by GEA’s engineering expertise for optimal integration and performance.
Benefits
- Enhances production consistency with precise filling accuracy across varied bakery products.
- Reduces waste through 'no product, no fill' feature, minimizing unnecessary material usage.
- Increases operational efficiency, supporting both continuous and semi-automatic lines.
- Streamlines cleaning and changeovers with CIP systems, reducing downtime.
- Offers customization to fit specific production needs, supported by GEA's engineering expertise for seamless integration.
- Applications
- Cookies,Muffins,Bread,Cakes,Croissants,Pastries,Bakery products
- End products
- Choux buns,Cupcakes,Jam-filled pastries,Cream-filled cakes,Chocolate croissants,Filled éclairs,Cream puffs
- Steps before
- Mixing,Baking,Cooling
- Steps after
- Freezing,Depanning,Packing
- Input ingredients
- jam,cream,chocolate,bakery products,loose products,tunnel oven products,cooling spiral products
- Output ingredients
- filled cakes,filled pastries,filled croissants,filled muffins,filled cupcakes,filled cream puffs,filled choux buns
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Accuracy
- High precision filling
- Automation
- Automatic product loading
- Filling method
- Volumetric cylinders
- Cleaning method
- Cleaning-in-place (CIP)
- Filling speed
- Multiple rows per cycle
- Filling types
- Jam,cream,chocolate
- Motorization
- Brushless motors
- Conveyor type
- Intermittent lug chain
- Temperature control
- Heated option for fillings
- Integration compatibility
- Existing production line
- Working mechanism
- Multi-piston,volumetric injection
- Integrated steps
- Injection with automatic product loading
- Batch vs continuous operation
- Continuous
- CIP/SIP
- CIP available
- Automation level
- PLC with brushless motorization options
- Changeover time
- Rapid changeover with user-friendly design
- Energy efficiency
- Optimized via brushless motors
- Heating option
- Available for controlled temperature dosing
- No product,no fill feature
- Minimizes waste and downtime
- Abrasion resistance
- Yes
- Cleanability
- CIP capable
- Corrosive resistance
- Stainless steel construction
- Biological compatibility
- Food-grade
- Machine footprint
- Compact
- Frame type
- Wheel-mounted,C-shaped
- Injection type
- Vertical movement,multiple-cylinder
- Control panel type
- User-friendly
- Configuration options
- Brushless motorization,automatic cleaning-in-place
- Brushless motorization
- Available
- Heating option
- Available
- Automatic product-loading system
- Available
- Cleaning-in-place (CIP) system
- Available
- Wheel-mounted frame
- Available