Dosing system for kügel chocolate moulds

Automate your chocolate production with precision dosing, seamlessly integrating moulding and enrobing processes for consistent and high-quality kügel, pralines, and more.

Molds and Doses Kügel Chocolates and Confections

The JAMES for Kügel Moulds from Prefamac Chocolate Machines is an innovative solution for chocolatiers, confectionery manufacturers, and pastry producers aiming to streamline their production lines. This machine excels in molding and dosing a variety of confections, including Kügel chocolates, mini pralines, and buttercream-filled delights. It operates continuously, offering high-speed automation to ensure efficient throughput and consistent product quality.

Designed to handle both solid and liquid product types, the JAMES machine integrates seamlessly into existing processing and packaging departments, supporting processes such as molding, dosing, filling, and enrobing. With its user-friendly PLC for easy program changes and IoT capabilities for remote monitoring and troubleshooting, the machine is equipped to adapt to evolving production needs.

The JAMES machine stands out with its 3D moving nozzles, reducing manual interventions and ergonomic strain on operators. It provides a sustainable operation with minimum energy consumption, backed by its CE certification for safety compliance. Whether you require configuration for chocolate tablets or manon chocolates, customization options like extended dosing capacities and air compression for various fillings are available to meet specific production requirements.

Benefits

  • Enhances production efficiency by operating continuously with minimal manual intervention.
  • Reduces ergonomic strain with automatic 3D nozzle movements, improving workplace safety.
  • Adapts easily to recipe changes with user-friendly PLC, ensuring flexibility in production.
  • Minimizes operational costs through energy-efficient performance and reduced downtime.
  • Ensures consistent product quality with precise dosing and mold filling capabilities.

General


Applications
Pralines,Chocolates,Tablets,Confectionery,Buttercream,Manons,Truffles
End products
Chocolate tablets,Manon chocolates,Kügel chocolates,Truffle chocolates,Mini pralines,Buttercream-filled confections
Steps before
Dosing preparation,Filling preparation,Mould setup
Steps after
Cooling,Storage,Packaging
Input ingredients
chocolate,manons,buttercream,interiors for pralines,nut cream,choco
Output ingredients
pralines,mini-pralines,chocolate tablets,kögels,enrobed pralines,filled jars,sprayed manons and buttercream
Market info
Prefamac is known for manufacturing high-quality chocolate processing equipment, including tempering, enrobing, and cooling machines. The company is recognized for innovative and custom-engineered solutions tailored to the confectionery industry, emphasizing precision, efficiency, and reliability.

Technical Specifications


Capacity
30kg,60kg
Automation
PLC-controlled
Electricity
230V 1ph 50Hz,400V 3ph 50Hz,230V 3ph 60Hz
Compressed Air Usage
Required for filling
Program Change
User-friendly PLC

Operating Characteristics


Automation level
PLC
Batch vs. continuous operation
Batch
Changeover time
Limited Maintenance
CIP/SIP
CIP
Cleaning method
Manual
Energy efficiency
High
Payback period
1 year (ROI)

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Compact footprint
Yes

Custom Options


Control panel type
User-friendly PLC,color screen