Creamy filling dosing system

Effortlessly dose creamy fillings into your production line with precision, ensuring chunk sizes up to 15mm are handled with ease for consistently exceptional end products.

Dosages and Mixes Creamy Fillings Efficiently

The PRP Paddle Pump from GEA is designed to address the specific needs of food manufacturers dealing with high-viscosity creamy fillings. This equipment uses a paddle pump mechanism to precisely dose, mix, and feed fillings, ensuring uniformity and consistency in each batch. Ideal for applications such as ravioli, tortellini, and other stuffed pasta fillings, as well as dips and spreads like cheese spread and hummus, the pump handles fillings with chunky inclusions up to 15 mm with ease. With a production capacity ranging from 100 to 600 kg/h, it offers considerable throughput for various production scales.

Featuring a stainless-steel frame with a hinged hopper, the PRP Paddle Pump is optimized for easy cleaning and maintenance. Its safety top grid and rotatable scraper ensure that all residues are efficiently removed, maintaining hygiene standards. The system is controlled via an inverter-controlled gearmotor, offering precision in product delivery. Mounted on wheels, it facilitates easy integration and repositioning within your processing line. The machine’s robust design allows it to function seamlessly in continuous or manual operation modes, making it a versatile addition to any food processing environment.

Benefits

  • Enhances product consistency with precise dosing and mixing.
  • Increases production flexibility with a capacity range of 100-600 kg/h.
  • Simplifies cleaning and maintenance with a design that includes a rotatable scraper and hinged hopper.
  • Facilitates seamless integration into existing lines with a mobile frame.
  • Accommodates diverse product formulations, handling fillings with inclusions up to 15 mm.

General


Applications
Creamy fillings,Snacks,Pasta,Fresh pasta,Breakfast cereals
End products
Stuffed pasta filling,Hummus,Yogurt-based dips,Creamy snack dips,Custard,Tortellini filling,Vegetable cream dips,Ravioli filling,Cheese spread,Dessert fillings
Steps before
Purification,Mixing,Preparation,Loading into hopper
Steps after
Packaging,Cooling,Storage,Distribution
Input ingredients
creamy fillings,fillings with chunks up to 15mm,filling with 60% to 95% humidity
Output ingredients
dosed creamy fillings
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Production capacity
100-600 kg/h
Material size capability
Chunks up to 15mm
Humidity range
60% to 95%
Material structure
Stainless steel structure

Operating Characteristics


Working mechanism
Paddle pump dosing system
Integrated steps
Rod-breaker to screw feeding to lobes dosing
Batch vs. continuous operation
Batch / Inline Continuous
CIP principles
Removable parts for ease of cleaning
Chunk size handling
Up to 15mm
Humidity range
60% to 95%

Material Compatibility


Corrosive resistance (e.g. acids)
Stainless steel
Density/particle size
Up to 15mm

Physical Characteristics


Machine footprint
Compact,mobile with wheels
Hopper size
Stainless steel hinged hopper
Paddle material
Plastic
Structure material
Stainless steel
Discharge method
Rotating system with scraper

Custom Options


Control panel
GEAR Motor with Inverter Control
Material of construction
Stainless Steel Structure
Paddle material
Plastic Material
Hopper design
Stainless Steel Hinged Hopper
Mobility
Frame with Wheels
Safety feature
Safety Top Grid Hinged
Pushing mechanism
Rod-Breaker System
Scraper system
Rotating System with Scraper
Paddle movement
Cam in Stainless Steel